Welding Turntable

Welding Turntable – The Ultimate FAQ Guide

Utilizing a welding turntable can make your welding projects become a lot easier. You don’t have to tire out and exhaust your welders too much any longer! Plus, you can keep them safer!

But do you exactly know what a welding turntable is? Do you know how it can help you? In case you’re not sure what they even are, you’re just in the right page!

Today, we will be walking you through everything you need to know about welding turntables. You would not have any questions about it after reading through!

What is a Welding Turntable?

In the simplest terms, they’re machines that can help you with your welding project.

Welding turntables are the equipment that could rotate a workpiece on its own. It can be controlled (manually), or could be set on automatic.

How Do You Use Welding Positioner Turntables?

Using a welding positioner turntable is neither hard nor challenging to do. In fact, it can be summed up in these steps:

1. Load the workpiece onto the table before you start welding.
2. It is then held onto the table by chucks and bolts.
3. Using the controller or the pedal, the rotation would begin – it would depend on the speed and the pace you select.
4. If you’re using a manual welding turntable, you’d have to hold the filler metal and/or the weld head. Otherwise, you can set them to perform at the pace you want
5. Once complete, you can unload the workpiece from the machine; the weld is completed.

You can think of it as a machine that would give you two free hands off of the workpiece.

Are Welding Floor Turntables Automatic?

There are different processing types of welding turntable.

You can choose from manual turntables, semi-automatic turntables, and automatic turntables. Most of the welding turntables now are automatic. However, some welders are more comfortable in making their own pace.

Where Can You Apply the Usage of Welding Turntables?

You can use welding positioner turntables in a wide variety of applications.

But, the most common ones include creation of equipment and components in the following industries:

• Chemical Industry
• Shipbuilding and Shipyard Industries
• Power and Generation Industries
• Petrol Industry
• Automotive Industry
• Oil & Gas Industry
• Steel Industry
• And Many More

These aren’t the only options you got – there are a lot more! Oftentimes, it’s more used in welding round or cylindrical objects as they’re more challenging to work with.

How Can You Benefit From Using Rotating Welding Tables?

You can find a lot of different benefits and advantages from using welding turntables.

Among the most common ones that you can consider include:

Faster and Shorter Positioning Time

One of the main advantages and benefits you can get from using it would be speed; speed in terms of positioning and productivity.

The automation that it offers will allow your welders to gain better welding positions faster. They wouldn’t have to experiment because the workpiece would be laid out flat.

Due to this, you can expect faster welding durations and timeframes for results.

Less Labor

If you are to use a welding turntable, you’ll only need one (1) welder or operator. Once the workpiece has been loaded to the table, it’s as easy as the alphabet from there.

If your machines are semi-automatic or automatic, the welder can allow it to operate by itself.

Safety and Security of Your Welders

Going back to the point above, it promotes the safety and the security of your welders. You wouldn’t have to worry about dangers in handling the workpiece – even if it’s too heavy.

Better and More Accurate Results

Last but definitely not the least is that it can provide promising results. The ease of the welding projects you have will allow you to yield better outputs.

Final Verdict: More Savings

All these advantages point towards one thing – more and better savings for your operational and maintenance costs!

These are just the most common advantages you can get from using welding turntables. Others and more specific ones would depend on the workpiece and the project you have.

What is a Welding Positioner?

Welding positioners are complementary mechanical equipment that welders use.

It helps in the position of the weld by rotating the workpiece mechanically.

Overall, this allows the welder to just stand in position and work on a specific level consistently.

How Does a Welding Positioner Function?

A welding positioner functions by clutching to a valve or a point to hold the workpiece.

Then, depending on the goal, it would revolve and rotate the work material. It will spin on a specific axis based on the specifications of the welder.

Why Use a Weld Positioner?

Using weld positioners is not just for the benefit of the welder. As a matter of fact, it’s helpful for the quality of the work as well.

Here are some of the best reasons why you should use a weld positioner:

You Keep Yourself and Your Welders Safe

Weld positioners maximize the safety of your welders.

The workpiece would be anchored and attached well to the positioner, it wouldn’t move. No chains, slings, and cables – you’re going to mount it safely to your positioner.

You Decrease the Stress and Fatigue of the Welder

Your welders would remain on the surface level during welding. They wouldn’t have to duck, go overhead, or achieve complex positions while welding.

Better and Higher Quality of the Weld

Gathering all of its uses, it would guarantee a higher quality of work. Everything’s going to be more accurate, more precise, and the motion of the workpiece will be more controlled.

Increased Productivity

By using a welding positioner, you can expect to achieve and complete a project faster.

If you compare it to manual handling, it’ll be faster, more effective, and it’ll have a higher quality.

What are Pipe Welding Positioners?

They are welding positioners that accommodate the welding of pipes and tubes.

Using Weld Positioners vs. Manual Handling

Manual handling is the classic or the traditional welding approach. However, it’s tiring for the welder.

You can also produce inaccurate welds because of the workpiece’s unpredictable movement.

Utilizing weld positioners can free you from all the stress you’re experiencing.

Once mounted, you can specify how the workpiece would turn. Everything is automated and you wouldn’t have to do the lifting of the material you’re welding!

What are the Areas of Application of Weld Positioners?

Weld positioners are famous for a lot of uses. However, you can choose to use weld positioners for:

• Mounting Welding Equipment and Machinery
• Parts Rotation for Assembly
• Positioning of Rotary
• Rotating Workpieces With Huge Loads of Offset
• Pipes, Wheels, Shafts, and Others of the Same Kind of Welding

The Most Common Welding Positioner Options

There are a lot of styles and options that you can do for welding positioners.

The most common and sought after units are:

• Rotary Welding Positioners
• Pipe Welding Positioners
• Gripper Welding Chucks
• General Welding Positioners
• Welding Turntables
• Tailstock & Headstock Positioners
• Benchtop Welding Positioners

What are the Usual Capacities of a Welding Positioner?

Welding positioners, on a usual basis, can withstand weight that ranges from the lightest of 50 lbs., to 200,000 lbs.

Welding Positioner Prices

The prices of welding positioners would depend on certain factors including:

• Its weight capability
• The overall weight of the machine
• Type of the machine
• Features and functions of the welding positioner

To know accurate details of pricing, contact the manufacturer you wish to do business with. They’ll give you a quote or an estimate of he positioner you need for your project.

What are the Advantages of Using Welding Positioners?

To name a few of the most recognizable benefits of using weld positioners:

• Better Weld Quality
• Less Welder Fatigue
• Higher Input and Production Ratio
• Automated; Needs Less Supervision
• Higher Capacity Load

Parts of Welding Positioner

Different weld positioners have distinct parts.

But, if we were to name the most general parts of welding positioners, they would include:

• Mounting Plate
• Motor Control (Processing Unit)
• Pivot Mechanism
• Torch
• Collet
• Adjustment Lever
• Theta Block

What is Rotary Welding?

It’s a type of welding that uses a welding positioner, oscillating the torch to the surface.

Oftentimes, the torch is fixed or is specified to move back and forth. The purpose is to fill a bigger area with the bead.

What are Rotary Welding Positioners?

They’re the type of positioners you’ll need to use if you need a rotating weld.

It moves a full 360 degrees and will enable you to stick on surface level welding.

What are Benchtop Welding Positioners?

These types of machines are best for smaller design frames that need intricate detail.

They’re not difficult to mount and their main purpose is to mount heavy artillery; not disregarding the design and the details.

Welding Positioner Turntable Price

The prices for weld positioner turntables vary from one manufacturer to another.

In fact, it’ll depend on a lot of factors like the capacity, the size, the functionality, and so on.

What are Rotary Welding Positioners?

By definition, rotary is the physical motion of an object that spins on its own axis; you can think of a fan blade, a Ferris wheel, the Earth, etc.

Therefore, rotary positioners are welding machines that spin, rotate, and move a workpiece on a 360-degree axis. It could be vertical or horizontal – so long as it spins on its own axis.

What is a Rotary Welding Positioner Turntable?

A rotary welding positioner turntable is a table that spins and rotates a workpiece.

It’s a machine used for many different benefits and advantages.

How Does a Rotating Weld Positioner Turntable Function?

It functions as a means to enable the welder to just stand in one position.

The main movement that it has would be for the purpose of showing the workpiece to a welder in all angles at its horizontal axis.

What are the Motor Types For Rotary Welding Positioners?

There are a lot of motor types for rotary welding positioners.

But, the most common ones include:

• DC Motors (DC Shunt Motors)
• Stepping or Stepper Motors
• Special Purpose Motors (Linear Induction Motors, Servo Motors, etc.)
• AC Motors (Synchronous and Induction Motors)

The type of motor can dictate the power, speed, and the results you need for your project. So, it’s rather imperative for you to figure out what type of motor you need.

Is it Important to Select the Right Motor?

Choosing the wrong motor can give you more bad than good; instead of helping you, it can even put more burden to your work.

So, do research before you go shopping for your rotating welding positioner turntables.

What is a Load Capacity of Rotating Weld Positioners?

It’s the maximum force that can be applied to the turntable of the rotary weld positioner.

For instance, if the load capacity is labeled at 10,000 KG, you should place workpieces that are equal to or less than that amount to ensure that the positioner can function properly.

What Technical Requirements Should You Look For With Rotary Welding Turntables?

How do you find the best rotary weld positioner turntable for your project?

Here are some technical requirements you should look for to get you the positioner you that can help you completely:

1. The machine should be toggled to have a limit switch that would help moderate the angles of the tilt;
2. Rotational drives should be controlled; and must be reversible;
3. Fluctuation of the speed must be at 5% or less than the maximum load; in context of speed turning;
4. The tilt drive must be smooth even at maximum load; and the positioner shouldn’t be overturned; and
5. The machine should have a function to self-lock to avoid and prevent slipping at the maximum load.

DIY Rotating Welding Positioner Turntables

Yes, it’s actually possible to create a DIY rotary welding positioner.

There are a lot of guides online to help you achieve it.

However, it might not be as efficient and as effective as compared to purchasing the machine itself.

Are Cheap Rotary Welding Positioner Turntables Worth It?

There are rotary weld positioner turntables that are sold for more than the price needed to assemble a legitimate one.

More often than not, welders encounter a problem when they use cheap positioners; there are even worse cases that affect the safety and the security of the welder.

What Specs Should You Consider in Finding Rotating Welding Turntables?

Similar to any other device, looking at the specifications can help you a lot.

If you know what you need, you can find the perfect machines for your faster and better.

The specifications you need to take note of before purchasing a rotary welding positioner turntable include:

• Diameter of the turntable
• Table height
• Type of welding turning rolls
• Load capacity
• Tilting angle capacity
• Rotational speed
• Turning motor power
• Rotating motor power

Are Rotary Welding Turntables Welding Manipulators?

The most common misconception about it is that it’s a welding manipulator. This is because welding manipulators and welding positioners look and seem the same.

But, they’re actually different – and they are in so many different ways. The most common one would be the part that’s moving in the process.

A welding manipulator is a machine that moves the welding tool closer to the workpiece; it’s the variable moving in the process.

A welding positioner, on the other hand, is the one that “positions” the workpiece to make it easier for the welder. Meaning, the workpiece is the one moving.

Therefore, since it’s “rotary welding turntables,” it’s a welding positioner, not a manipulator.

What is a Rotary Welding Positioner?

It’s a type of auxiliary welding machine that rotates workpieces in a full 360-degree angle.

You’ll find the best benefit of using rotary welding positioners in welding:

• Round Objects and Workpieces
• Cylindrical Objects and Workpieces
• Circular Objects and Workpieces

Is Rotary Positioner Table the Same With Rotary Welding Positioners?

By definition, rotary positioner tables are flat surfaces wherein you can mount objects. A positioner is a machine that moves the object within its axis.

However, both the turntable and the positioner have the same function – to spin and rotate workpieces.

What Pointers Should You Have in Working With Rotary Weld Positioners?

Before you choose which rotary weld positioner you’ll purchase, know these pointers first:

Surface of the Positioner

Purchase rotary welding positioners that can be placed evenly and flat.

When your positioner stands on an uneven surface, it could disrupt the weld.

Workpiece Attachment

What workpieces would you work on? How are you going to clamp it onto the positioner?

Choose a positioner that can clamp and clutch on your workpiece firmly and tightly. Oftentimes, an accessory like a 3-jaw chuck would be enough to do the job.

However, it is still important if you select a positioner with reliable attachment.

Electrical Components and Mechanical Parts

Welders often fail on looking at the electrical components of their machines.

To help you avoid premature damage, know the electrical capacities of your machines. It’s a helpful tip that most welders forget to consider.

These pointers can give you a large advantage over the rotary welding positioner you’ll buy.

Why Should You Use Welding Positioners?

It’s not unknown that if you use a rotary welding positioner, you’ll see improvements.

But what are these benefits and advantages you can get from it?

• Lesser Clutter and Footprint
• Reduced Welder Fatigue and Tiredness
• More Secure and Safer Welders
• Increased and Improved Productivity
• Better and Higher Quality of Welds
• Less Labor Hours
• Difficult Welds Become Easier
• Decreased Rejects and Errors
• And Many More

Other advantages will depend on your situation and your industry. But, rest assured that you will experience these when you utilize rotary welding positioners.

How Do Rotary Welding Positioners Improve Productivity?

One of the most notable perks you get from using them is increased productivity.

No matter where you look at it, they’re better – and it’s because of the following:

Correct Positions and Orientations

When you rotary welding positioners, you wouldn’t need to worry about positions. The auxiliary equipment can move it for you accurately.

Compare that to when welders manually move the positioners; it’s less accurate, more tiring, and it could be more dangerous.

Speedier and Faster Weld Turnover

Without rotary welding positioners, welders would have to maneuver around the workpiece.

This cuts and consumes a lot of opportunity and time from the arc time of the welder. But, in using a positioner, the arc time is maximized, giving path to faster and hastier welds.

Less Weld Labor

Even if you need to weld a workpiece that weighs 100 tons, you’ll only need 1 welder. The positioner will be the one to mount, hold, move, and position the workpiece.

It eliminates the usual 4 to 5 people working on a large weld; this saves a lot of time and money because of less labor required.

What Specifications Should You Look For in Purchasing a Rotary Welding Positioner?

Some of the most significant specs you need to focus on include:

• Load or Weight Capacity
• Tilt and Rotation Motor
• Tilt Range
• Diameter of Table
• Power

Knowing these things can make your life easier in choosing a rotary welding positioner.

Which Industries Can Make the Most of Rotary Welding Positioners?

All industries that utilize welding and metal fabrication need it.

The most common of these industries include:

• Military and Defense Industry
• Marine and Wildlife Industry
• Oil & Gas Industry
• Petrochemical Industry
• Power & Generation Industry
• Railroad and Transportation Industry
• And Many More

Even if you don’t see your industry here but you consider welding as a challenge, using rotary weld positioners can ease the difficulty.

What is a 3-Axis L Type Rotary Weld Positioner?

A 3-axis rotary weld positioner is a machine that can move in many different directions.

Instead of just one singular movement, it can move in three (3) different ways: right and left, forward and backward, and up and down.

It’s called 3-axis L-type rotary positioner because its frame is shaped as an L for support.

DIY Rotary Welding Positioner

You can actually create your own rotary welding positioner. You can find heaps of guides online about it.

But, you can also purchase a rotary weld positioner kit so you wouldn’t have to worry about materials.

A weld positioner kit is a package that you can receive, complete with all parts – and it’ll be your job to assemble it.

What is a Small Welding Turntable?

It’s a type of welding positioner that caters to small-to-medium workpieces; it assists the welder by rotating or turning workpieces in a 360-degree radius.

This eliminates the need for a welder to frequently switch places during the weld.

Is Rotary Weld Table the Same as Welding Turntable?

Rotary weld tables function the same as welding turntables. It’s just a different term that you can use as manufacturers use it interchangeably.

So, when shopping, don’t be confused. Welding turntables and rotary weld tables are just varying terms.

What are Welding Positioners?

Welding positioners are machines and equipment that help and assist welders in their projects.

It’s a type of auxiliary machine that moves and shifts a workpiece; allowing welders to just stand in one position, or to be in just one level while welding.

Homemade or DIY Small Weld Turntable

There are a lot of people that create DIY or (Do-It-Yourself) welding turntables.

They think that it’s a cheap alternative to buying or purchasing a real small welding turntable.

When actually, there could be a lot of things that aren’t included in it.

So, if you could secure yourself even the cheapest, but legitimate small welding turntable, don’t choose DIY or homemade weld positioners over it.

What are Benchtop Welding Positioners?

Benchtop welding positioners function in the same way as how welding turntables do.

They assist welders in completing welding projects.

More so, they’re called “benchtop” because they’re usually mounted on a bench, a table, or some table.

They’re small, and therefore, they can also be called and dubbed as small welding turntables.

Why Use a Small Welding Turntable For Light Workpieces?

Many welders find it a challenge to work on a wide workpiece. In fact, they would have to move around it, which can be tedious.

This is why using or utilizing a small welding turntable is important. Through small welding turntables, they can save time, effort, and energy in moving around.

So, if you have projects wherein your welders would have to maneuever around the workpiece, using a small welding turntable can make their lives a lot easier.

Benefits of Small Welding Turntables For Welders?

Why do you want small welding turntables? For easier work, right?

That’s actually what most welders aim for. So, in using small welding turntables, you can enjoy the following benefits and advantages:

Increased Production

You can expect increased production by using small welding turntables.

Because the machine will help you handle and move the workpiece, your welders can spend less time maneuvering around workpieces.

With less time needed to complete a project, more results will show.

Favors Safety of Welders

Even if you’re working on light-to-medium sized workpieces, it can still be the cause of injury for your welders.

But, if you decide to use small welding turntables, it’ll be placed firmly on that; it’ll even help you handle, rotate, and twist the workpiece!

This keeps the safety of your welders, and also the dimensions and the quality of the workpiece.

Better and Improved Quality

With welding turntables handling the workpiece’s movement and locomotion, your welders can focus more on the weld.

This can help you be given the assurance that the welds to be produced would be of higher and better quality.

Fewer Errors

With a welding turntable, you can have the assurance that you’ll produce fewer errors. Why? – Because the machine would move depending on the program you set it for!

All actions would be accurate and precise! The quality of the weld will then depend on the welder.

More Savings

Because you’d need fewer staff members and less effort, you can save more from using even small welding turntables.

Many companies oversee this as an expense because of the machine. But, in the long run, it actually help you save more money.

These benefits and advantages are just some of the most common, in using small welding turntables. There are a lot more that you can get!

Is a Small Welding Turntable a Welding Manipulator?

Though they seem similar, they’re actually two (2) different machines.

A welding turntable is strongly regarded to and deemed as a welding positioner. This is because of the fact that its function is to move, rotate, and maneuver the workpiece.

A welding manipulator, on the other hand, is a machine that moves the weld head nearer the workpiece. Their goals might be the same, but the variable moved is different.

Don’t confuse yourself in identifying which equipment or machine is a welding positioner, from a welding manipulator.

Where Can You Purchase High Quality Welding Turntables?

It’s not an unknown fact that China has the world’s best welding machines and equipment. Therefore, here is also where you can find the highest quality of welding turntables.

But which company can you trust in the country?

Out of the myriad of different companies and manufacturers, no other company is trusted the same way how we are here at Waldun. We are considered as the best and the most reliable welding turntable provider.

Our welding turntables can change the pace of your project; it can make it a lot easier than how you were handling it before!

What are Some Features of Our Welding Turntables?

Different companies have different parts for their welding turntables. But, the wide variety of welding turntables that we have contain the following features:

• Precision machined table
• T-shaped slots on the table (for protection and better handling and fitting)
• Worm gear box or pendant remote control or pedal (for speed control)
• Tilt protractor (for angling of the table)
• Power or electricity system
• Brakes (electromagnetic)

All our welding turntable machines are equipped with cutting-edge and advanced technology. It is and can be operated wholly and fully, without errors and malfunctions.

Why Choose Waldun?

Since 2005, Waldun has been providing excellent quality welding machines and equipment to businesses and companies from all across the globe.

We’ve delivered thousands of machines, satisfying hundreds of thousands of requests. When you choose us, you can expect fully integrated and high quality machines to use and utilize.

Our After Sales Service

When you choose us, you can trust us even after giving the products and services you need.

• We offer a 20-day maximum time for delivery
• 1-year warranty for our machines and equipment
• Samples of products using our machines
• 12-hour response after sales service

At Waldun, you can make your dreams in welding come true!