Utilizing a welding turntable can make your welding projects become a lot easier. You don’t have to tire out and exhaust your welders too much any longer! Plus, you can keep them safer!
But do you exactly know what a welding turntable is? Do you know how it can help you? In case you’re not sure what they even are, you’re just in the right page!
Today, we will be walking you through everything you need to know about welding turntables. You would not have any questions about it after reading through!
What is a Welding Turntable?
In the simplest terms, they’re machines that can help you with your welding project.
Welding turntables are the equipment that could rotate a workpiece on its own. It can be controlled (manually), or could be set on automatic.
How Do You Use Welding Positioner Turntables?
Using a welding positioner turntable is neither hard nor challenging to do. In fact, it can be summed up in these steps:
Load the workpiece onto the table before you start welding.
It is then held onto the table by chucks and bolts.
Using the controller or the pedal, the rotation would begin – it would depend on the speed and the pace you select.
If you’re using a manual welding turntable, you’d have to hold the filler metal and/or the weld head. Otherwise, you can set them to perform at the pace you want
Once complete, you can unload the workpiece from the machine; the weld is completed.
You can think of it as a machine that would give you two free hands off of the workpiece.
Are Welding Floor Turntables Automatic?
There are different processing types of welding turntable.
You can choose from manual turntables, semi-automatic turntables, and automatic turntables. Most of the welding turntables now are automatic. However, some welders are more comfortable in making their own pace.
Where Can You Apply the Usage of Welding Turntables?
You can use welding positioner turntables in a wide variety of applications.
But, the most common ones include creation of equipment and components in the following industries:
Shipbuilding and Shipyard Industries
Power and Generation Industries
Oil & Gas Industry
And Many More
These aren’t the only options you got – there are a lot more! Oftentimes, it’s more used in welding round or cylindrical objects as they’re more challenging to work with.
How Can You Benefit From Using Rotating Welding Tables?
You can find a lot of different benefits and advantages from using welding turntables.
Among the most common ones that you can consider include:
Faster and Shorter Positioning Time
One of the main advantages and benefits you can get from using it would be speed; speed in terms of positioning and productivity.
The automation that it offers will allow your welders to gain better welding positions faster. They wouldn’t have to experiment because the workpiece would be laid out flat.
Due to this, you can expect faster welding durations and timeframes for results.
If you are to use a welding turntable, you’ll only need one (1) welder or operator. Once the workpiece has been loaded to the table, it’s as easy as the alphabet from there.
If your machines are semi-automatic or automatic, the welder can allow it to operate by itself.
Safety and Security of Your Welders
Going back to the point above, it promotes the safety and the security of your welders. You wouldn’t have to worry about dangers in handling the workpiece – even if it’s too heavy.
Better and More Accurate Results
Last but definitely not the least is that it can provide promising results. The ease of the welding projects you have will allow you to yield better outputs.
Final Verdict: More Savings
All these advantages point towards one thing – more and better savings for your operational and maintenance costs!
These are just the most common advantages you can get from using welding turntables. Others and more specific ones would depend on the workpiece and the project you have.
What is a Welding Positioner?
Welding positioners are complementary mechanical equipment that welders use.
It helps in the position of the weld by rotating the workpiece mechanically.
Overall, this allows the welder to just stand in position and work on a specific level consistently.
How Does a Welding Positioner Function?
A welding positioner functions by clutching to a valve or a point to hold the workpiece.
Then, depending on the goal, it would revolve and rotate the work material. It will spin on a specific axis based on the specifications of the welder.
Why Use a Weld Positioner?
Using weld positioners is not just for the benefit of the welder. As a matter of fact, it’s helpful for the quality of the work as well.
Here are some of the best reasons why you should use a weld positioner:
You Keep Yourself and Your Welders Safe
Weld positioners maximize the safety of your welders.
The workpiece would be anchored and attached well to the positioner, it wouldn’t move. No chains, slings, and cables – you’re going to mount it safely to your positioner.
You Decrease the Stress and Fatigue of the Welder
Your welders would remain on the surface level during welding. They wouldn’t have to duck, go overhead, or achieve complex positions while welding.
Better and Higher Quality of the Weld
Gathering all of its uses, it would guarantee a higher quality of work. Everything’s going to be more accurate, more precise, and the motion of the workpiece will be more controlled.
By using a welding positioner, you can expect to achieve and complete a project faster.
If you compare it to manual handling, it’ll be faster, more effective, and it’ll have a higher quality.
What are Pipe Welding Positioners?
They are welding positioners that accommodate the welding of pipes and tubes.
Using Weld Positioners vs. Manual Handling
Manual handling is the classic or the traditional welding approach. However, it’s tiring for the welder.
You can also produce inaccurate welds because of the workpiece’s unpredictable movement.
Utilizing weld positioners can free you from all the stress you’re experiencing.
Once mounted, you can specify how the workpiece would turn. Everything is automated and you wouldn’t have to do the lifting of the material you’re welding!
What are the Areas of Application of Weld Positioners?
Weld positioners are famous for a lot of uses. However, you can choose to use weld positioners for:
Mounting Welding Equipment and Machinery
Parts Rotation for Assembly
Positioning of Rotary
Rotating Workpieces With Huge Loads of Offset
Pipes, Wheels, Shafts, and Others of the Same Kind of Welding
The Most Common Welding Positioner Options
There are a lot of styles and options that you can do for welding positioners.
The most common and sought after units are:
Rotary Welding Positioners
Pipe Welding Positioners
Gripper Welding Chucks
General Welding Positioners
Tailstock & Headstock Positioners
Benchtop Welding Positioners
What are the Usual Capacities of a Welding Positioner?
Welding positioners, on a usual basis, can withstand weight that ranges from the lightest of 50 lbs., to 200,000 lbs.
Welding Positioner Prices
The prices of welding positioners would depend on certain factors including:
Its weight capability
The overall weight of the machine
Type of the machine
Features and functions of the welding positioner
To know accurate details of pricing, contact the manufacturer you wish to do business with. They’ll give you a quote or an estimate of he positioner you need for your project.
What are the Advantages of Using Welding Positioners?
To name a few of the most recognizable benefits of using weld positioners:
Better Weld Quality
Less Welder Fatigue
Higher Input and Production Ratio
Automated; Needs Less Supervision
Higher Capacity Load
Parts of Welding Positioner
Different weld positioners have distinct parts.
But, if we were to name the most general parts of welding positioners, they would include:
Motor Control (Processing Unit)
What is Rotary Welding?
It’s a type of welding that uses a welding positioner, oscillating the torch to the surface.
Oftentimes, the torch is fixed or is specified to move back and forth. The purpose is to fill a bigger area with the bead.
What are Rotary Welding Positioners?
They’re the type of positioners you’ll need to use if you need a rotating weld.
It moves a full 360 degrees and will enable you to stick on surface level welding.
What are Benchtop Welding Positioners?
These types of machines are best for smaller design frames that need intricate detail.
They’re not difficult to mount and their main purpose is to mount heavy artillery; not disregarding the design and the details.
Welding Positioner Turntable Price
The prices for weld positioner turntables vary from one manufacturer to another.
In fact, it’ll depend on a lot of factors like the capacity, the size, the functionality, and so on.
What are Rotary Welding Positioners?
By definition, rotary is the physical motion of an object that spins on its own axis; you can think of a fan blade, a Ferris wheel, the Earth, etc.
Therefore, rotary positioners are welding machines that spin, rotate, and move a workpiece on a 360-degree axis. It could be vertical or horizontal – so long as it spins on its own axis.
Though they seem similar, they’re actually two (2) different machines.
A welding turntable is strongly regarded to and deemed as a welding positioner. This is because of the fact that its function is to move, rotate, and maneuver the workpiece.
A welding manipulator, on the other hand, is a machine that moves the weld head nearer the workpiece. Their goals might be the same, but the variable moved is different.
Don’t confuse yourself in identifying which equipment or machine is a welding positioner, from a welding manipulator.
Where Can You Purchase High Quality Welding Turntables?
It’s not an unknown fact that China has the world’s best welding machines and equipment. Therefore, here is also where you can find the highest quality of welding turntables.
But which company can you trust in the country?
Out of the myriad of different companies and manufacturers, no other company is trusted the same way how we are here at Waldun. We are considered as the best and the most reliable welding turntable provider.
Our welding turntables can change the pace of your project; it can make it a lot easier than how you were handling it before!
What are Some Features of Our Welding Turntables?
Different companies have different parts for their welding turntables. But, the wide variety of welding turntables that we have contain the following features:
Precision machined table
T-shaped slots on the table (for protection and better handling and fitting)
Worm gear box or pendant remote control or pedal (for speed control)
Tilt protractor (for angling of the table)
Power or electricity system
All our welding turntable machines are equipped with cutting-edge and advanced technology. It is and can be operated wholly and fully, without errors and malfunctions.
Why Choose Waldun?
Since 2005, Waldun has been providing excellent quality welding machines and equipment to businesses and companies from all across the globe.
We’ve delivered thousands of machines, satisfying hundreds of thousands of requests. When you choose us, you can expect fully integrated and high quality machines to use and utilize.
Our After Sales Service
When you choose us, you can trust us even after giving the products and services you need.
We offer a 20-day maximum time for delivery
1-year warranty for our machines and equipment
Samples of products using our machines
12-hour response after sales service
At Waldun, you can make your dreams in welding come true!