Welding Turning Rolls – The Ultimate FAQ Guide
Welding turning rolls are among the most important machines for heavy projects. In fact, there’s no welder that doesn’t utilize it when handling projects that weigh a ton or more.
With today’s fast-paced innovation, it’s difficult not to see and consider it as a need. In this guide, you will learn everything about welding turning rolls; from what they are, how they can be of help, and how you will be able to use them.
After this guide, you will know what they are by heart.
Furthermore, you’ll find out where to find the highest quality of turning rolls in the market.
Now, let’s explore each of them in details.
What are Turning Rolls?
A turning roll is a machine that helps in handling heavy materials (more than 100 tons).
Source: Preston Eastin
It’s a type of auxiliary machine you can use to perform better and with more productivity. Welding turning rolls can assist your welding procedure in the best ways possible.
What Works Involve Usage of Turning Rolls?
You can use turning rolls in a lot of different industries that involve heavy equipment.
Source: Piping Technology
However, the most common ones you can use it for include:
- Pressure Vessel Creations
- Large, Small, and Medium Pipe Sections Creations
- Heavy Machinery Cladding
- Shipyard Creations
- Boiler Vessel Creation
- And Many More!
You can use it in many different fields and applications involving ton-weighted parts.
What are Pipe Turning Rolls?
Source: LJ Welding
They’re the turning rolls you’d have to use for the rolling of pipes and tubes. It can be small, large, and medium-sized pipes.
What are Tank Turning Rolls?
Source: Moore Machine Tools
These are the turning rolls that house tanks instead of pipes. Similarly, these machines can also handle light to heavy type of parts and components.
Types of Turning Roll Wheels
You can choose from various types of pipe or tank roller wheels. However, the most common ones are:
Source: JMT USA
If you’ll work on high temperature and high capacity equipment and parts, use steel wheels. They are the most useful if the engagement of the part has certain limitations.
Phenolic wheels are most useful if you can’t suffice the workpiece using steel or rubber. Also useful in high temperature areas and situations.
Rubber wheels are the most common types of wheels for turning rolls; and this is because of their high friction capacity.
Is Welding Rotator the Same as Turning Rolls?
Technically, welding rotators and turning rolls are the same. They can be different depending on what process they’ll undergo.
Source: Arcmatic Welding
Welding rotators are used to assist the welder; they’re also dubbed as welding turning rolls. But, generally speaking, turning rolls are machines you can use to assist with heavy workpieces.
It’s what you have to use if your parts, projects, and components can’t be lifted regularly.
How Much Weight Can Turning Rolls Support?
The usual and regular weight that turning rolls support sits between 100 lbs to 400,000 lbs.
Source: Street Light Pole Machine
Additionally, they can support workpieces and parts that have a diameter of 6 to 30 feet long.
What Features Do Turning Rolls Have?
Some of the physical features that welding turning rolls have include:
Source: Via Machinery Parts INC.
Welding turning rolls are flexible and can be used in many different applications. They’re known to be flexible and versatile, and they can support a wide range of weight classifications.
Compare manually welding a 10-ton pipe versus when you use a welding turning roll. You’ll find it easier and more convenient to work on.
Allows Better Productivity
By using a welding turning roll, you increase productivity!
Automating it can give you better and higher chances of faster and more accurate work.
These are just some of the features you can get if you use turning rolls.
What Applications Can You Get With Turning Rolls?
You can use it for any cylindrical or rounded parts or components – that are preferably heavy.
Source: Smyth Industries
In fact, you’ll be able to find a ton of uses for it, some of the most common applications include:
- Creation and Fabrication of Tanks and Vessels
- Car Tanks
- Pipe Spooling
- Heat Exchange Units
- And Many More
Advantages of Using Turning Rolls For Your Project
Using turning rolls for your project can give you a ton of benefits and advantages. You can look at them as advantages for your welders, advantages for your projects, and so on.
If you use welding turning rolls, you can be sure that your welders are:
- Safer and more secure
- Going to produce more accurate welds
- Going to experience less fatigue and tiredness
For your projects, on the other hand, you can expect that:
- You’ll produce higher quality welds
- They’ll be finished faster and more urgently
Choosing to use welding turning rolls for your projects can give you a ton of benefits and advantages. If you have the capacity to acquire one, get it from the best!
The Best Quality Turning Rolls You Can Find
Nowadays, many companies are finding it difficult to get the best and highest quality welding turning rolls in the market.
So, if you’re looking for the best, don’t hesitate to work with us here at Waldun. Waldun is the premier provider of welding turning rolls from small to large-sized machines.
Our Welding Turning Rolls
The welding turning rolls that we offer here at Waldun have features you won’t see with other manufacturers. Some of the best-selling features they have include:
- Precision and Accuracy in Center Distances
- Unbreakable Heavy Duty Chassis
- Choices for Different Wheel Types
- Can Handle up to a million pounds
- And Many More
How Long is the Delivery Time?
When you order, the delivery time would be within a maximum of twenty (20) days. That’ll be regardless of the number of units you order.
Within a month, you will be able to get your welding turning rolls to your plant!
Is There a Warranty?
Waldun offers a one-year warranty to all the machines. So, you really don’t have to worry or think about it being broken, malfunctioned, or damaged.
For all the needs you have with welding rotators and turning rolls, bank and count on us! We will never fail to deliver what you are in dire need of!