WALDUN’s welding positioners can help you with whatever workpiece or project you have!
The wide selection of welding positioners we manufacture can increase work output in a short amount of time.
While other manufacturers produce regular positioners; WALDUN will never disappoint you with product quality! We can specify the positioner you need!
Features and Benefits of WALDUN’s Welding Positioners
Many businesses have chosen us for the welding machines and equipment they need.
Here’s a quick view of the features of the welding positioners offered by WALDUN:
Smoother and more seamless tilt drives
Stable operations with no slips even at the maximum load
Maximum load speed fluctuation is less than 5%
Contains high quality switches for control
You can enjoy these features – and many more – if you choose WALDUN’s welding positioners!
Applications of WALDUN’s Welding Positioners
Businesses in the mining industry have trusted us for the welding positioners they needed.
Not only that, WALDUN also was able to accommodate business needs of businesses in the:
Construction or Structural Industry
Power and Generation Industry
Railroad and Transportation Industry
And Many More!
WALDUN is able to accommodate the welding positioner needs of industrial companies for years!
WALDUN’s Other Products
Apart from welding positioners, you can also trust WALDUN to help you with other machines.
The machines you can find from our services include, but not limited to:
Plasma Cutting Machines
Hardness Testing Machines
Overlay Welding Machines
Get the Best Welding Positioner in the Market Now!
Never hesitate to give us a go for your all your welding machines and equipment needs.
Being ISO 9001 certified, WALDUN’s line of welding positioners are guaranteed safe and effective. Choosing us will be the best choice you’ll make to lighten up your welding procedures.
Welding Positioners – The Ultimate FAQ Guide
How do you think welders perform welds that are so complicated? Did you ever think they did it manually? – No, they used welding positioners!
Welding positioners have been one of the best machines that assist welders with their projects. And in this guide, we’ll help you understand welding positioners more.
You will learn what they are, how they can help you, and so on.
What is a Welding Positioner?
A welding positioner is a mechanism that holds, moves, and rotates workpieces being welded.
It’s a device that helps a welder be in one position, instead of moving around.
Why Use a Welding Positioner?
Many companies choose to use this mechanism for various reasons – but all for welding.
The most common reasons why you should consider using a weld positioner include:
The main advantage you can get is reduced effort. Your welders don’t need to move around.
This device would allow a welder to just stand in a single position and a single level.
Because the welder will just stand in one position, you can expect that it’ll produce less mess.
In addition to that, you can expect less splatter because the surface could protect your floors.
Better and Improved Quality of Work
Using welding positioners have been strongly linked and connected to better quality welds.
In fact, many welders choose to use them because they bring a lot of benefits to them and their work. So, if you want to ensure the quality of your projects, use a welding positioner.
There are a million more reasons why you should consider using weld positioners; and it’s all for the benefit of your company and your projects!
What are the Four (4) Different Welding Positions?
The different welding positions that are currently known include:
An image of a welder performing horizontal position welding
It’s self-explanatory; it’s actually the simplest and the most basic type of weld out of all positions.
This position employs the weld to be laid flat on a horizontal plane, above the joint.
The vertical weld is a type of weld where the axis followed is along a vertical plane.
Considered as one of the most complex positions, vertical welds allow better locomotion for the welder.
From its term alone, you’d already know what it is.
Overhead welding is a type of welding position where the weld is performed from under the joint.
It’s “overhead” because usually, it’s done to workpieces that are large and taller than the average height.
Last but most definitely not the least is the horizontal weld – and it’s not the flat weld.
This type of weld runs along the horizontal plane, and is usually angled – used for groove and/or fillet welds.
These 4 are known as the different types of welding positions that are currently known.
What is a DIY Welding Positioner?
DIY or Do-It-Yourself welding positioners are positioners that aren’t ordered or bought as a whole.
A welding positioner made out of various materials and scrap metals
They’re weld positioners that aren’t assembled by the manufacturer. More often than not, there are kits that contain electronic parts of weld positioners.
These kits are what people use to fabricate and produce their own welding positioner.
Can You Purchase Welding Positioners on Craigslist?
Craigslist is one of the most versatile e-commerce websites available. But would you be able to find reliable welding positioners there?
More often than not, all heavy-duty industrial equipment you’ll find there would be pre-owned. While this is cheaper, it might not meet the expectations you have for what you’re looking for.
To answer the question, yes, you can use Craigslist to find weld positioners – but most, if not all you’ll see would be owned or used welding positioners.
What Materials Can You Weld Using a Welding Positioner?
Welding positioners don’t necessarily have torches with them.
Welding positioner rotating a large workpiece to position it for the welder
They’re called “welding positioners” because their main goal is to help position the workpiece for the weld.
The materials you can weld using weld positioners would depend on your positioner’s ability to clutch or grab onto it.
The most common materials you use welding positioners for include:
Tubes and Fittings
Tanks and Vessels
And Many More!
You use welding positioners to assist you with welding – it’s not that picky when it comes to the workpieces you’ll be working with.
What is a 2-Axis Weld Positioner?
It’s a type of welding positioner that involves two (2) movements: tilting the table & rotating the table.
A 2-axis weld positioner (able to tilt the table and to rotate the material mounted on top of it)
You can easily identify a 2-axis weld positioner if it’s only able to perform two (2) locomotive movements.
More often than not, 2-axis welding positioners are turntables (either with a welding chuck or without). The clue is with its movement!
Why is Weld Positioning Important?
Positioning in welding isn’t only for the benefit of the weld – it incorporates a ton of perks for the welder, too.
Overhead welding is done to achieve the needed and the required weld
We can easily summarize the importance of weld positioning by understanding what it does and how it helps and assists welders.
From appropriately meeting the required position without moving, to stabilizing the weld; those are among the many benefits of weld positioning.
How Do Welding Positioners Work?
The principle of how a weld positioner works is simple – it functions by actively clutching or gripping onto the particular workpiece.
Then, it will move and rotate to achieve the position that a welder needs.
You can imagine it taking the place of the welder’s hand; but in a more precise, accurate, and an automated manner.
Are There Cheap Welding Positioners?
Many manufacturers are offering cheap and affordable welding positioners.
An example of a homemade weld positioner, which is cheaper if already assembled
In fact, you’ll surely encounter a ton of welding positioners that have similar prices. However, you need to expect that the overall quality and durability of them wouldn’t be what you expect.
But, there are cheap weld positioners – they’re usually DIY weld positioners where you can use kits for some of the parts and components.
How Does a Welding Manipulator Work?
We already know that a weld manipulator is far different from a welding positioner.
Welding manipulator offered by Waldun
Welding manipulators work by “manipulating” or “altering” the welding head or torch.
Positioners move the workpiece, while manipulators move the welding head or torch closer to the workpiece.
The goal of manipulators is to allow welders to reach locations that are far and complex.
Are There Electric Welding Positioners?
Yes, in fact, most weld positioners are driven either by electricity or by pneumatic hydraulics; the latter being the classic.
A pneumatic hydraulic weld positioner
Because of their industrial usage and utility, electrically powering them up became the norm.
More, if not all welding positioners sold today are already run by electricity.
The Most Popular Weld Positioners of 2020
If you are to ask the most popular welding positioners of this year, based on customer demand, they are:
WDBWJ-3 Welding Automatic Positioner (with 110 V input power)
10″ Chuck + 265-770 LBS Welding Positioner (with a 35 to 88 A output range)
TECHTONGDA 50KG Rotary Welding Positioner (with a 105A output range)
YaeTek 10KG Rotary Welding Positioner (with a 115 V input power)
These are the most popular and the most sought after positioners of the year in any order. They easily became the best because of their functionalities.
One problem, though – their rates and prices might not be fit for what their features are.
Is a Welding Positioner the Same as Welding Manipulators?
A lot of people have the misconception that they’re the same – but they’re different.
They have the same goal: to produce better quality welds and reduce welder fatigue. But how do they differ?
Welding manipulators are machines that help by moving the weld material to the workpiece. On the other hand, welding positioners move the workpiece, to assist the welder.
Technically, the difference is with the particular variable moved in the process.
Are Welding Positioners Automatic?
When purchasing welding positioners, you can choose from the following processors:
Manual Weld Positioners
Semi-Automatic Weld Positioners
Automatic Weld Positioners
You can ask your manufacturer which ones they offer so you don’t get confused.
Types of Welding Positioners
There are different types of welding positioners, as well as differences on how they’re categorized.
But, the most common would be through the following:
2-axis weld positioners
Multi-axis weld positioners
Tailstock or headstock weld positioners
Turning rolls or welding rotators
You can choose any of these types, depending on the type of work you require.
What is a Multi-Axis Welding Positioner?
This is a weld positioner that moves in many different directions.
Compared to a 2-axis positioner that moves in two (2) directions; and a 3-axis positioner that moves in three (3) directions, a multi-axis weld positioner moves in multiple directions.
They’re perfect for welds that are complex as well as those that have many angles.
What are 3-Jaw Welding Chucks?
They’re known as a surface, a part of a welding positioner that could properly hold hexagonal and round workpieces.
3-jaw welding chucks can firmly clutch on the workpiece, keeping it in place while it’s rotated.
What Advantages Can You Get From Using Welding Positioners?
You can find many benefits from utilizing weld positioners, some of which include:
Faster and Speedier Welding Processes
Can Save You Money (Less Labor Hours, Less People Needed)
Consistency of Welding (For Bulk Welding)
Higher and Better Productivity
More Accurate and Precise Welds
Using weld positioners can get you these advantages, and many more! Depending on what project you have would be the benefits you can get from using them.
Applications of Welding Positioners
There are many applications of weld positioners, scattered throughout different industries.
But, to give you the ones that are the most common, here they are:
Mounting of heavy welding equipment
Welding of wheels, piping and tubing, shafts, etc.
And many more
What are Benchtop Welding Positioners?
Benchtop weld positioners move and rotate the workpiece, passing the welding arc.
This would allow the welder to stay in a single position; preventing the need to move around and maneuver in difficult positions.
What are Rotary Welding Positioners?
Rotary welding positioners rotate workpieces in a 360-degree angle – either vertically or horizontally.
What are Pipe Welding Positioners?
They’re welding positioners that can spin and rotate pipes and tubes in a full 360-degree angle.
Where Can You Get the Best Welding Positioners?
There are a lot of manufacturers of welding positioners across the globe, so how do you pick?
The Chinese are famous for creating and for manufacturing the best and the highest quality of weld positioners; whether you need a rotary welding positioner, a benchtop weld positioner, even a tailstock welding positioner.
Here in the country, there’s no other company trusted but us here at Waldun.
For more than a decade, we’ve continuously provided our clients with the best and highest quality of weld positioners.
Why Choose Our Welding Positioners?
Waldun’s weld positioners are complete with all composites that make up the product. In fact, you wouldn’t have any problems or troubles with it.
When you choose our welding positioners, you can enjoy the following perks:
A Complete 1-Year Warranty
20-Day Delivery Wherever You Are (Maximum)
Strong and Durable
Rotational Speed of 0.1 – 1.2 RPM
Capacity That Can Exceed 5,000 pounds
And Many More!
You will find many welding positioners for sale in the market. However, only at Waldun can you get the solutions you need for your welding requirements!
Get your free quote by contacting us! Acquire the weld positioner you’ve always wanted!