Welding Positioner For Sale – The Ultimate FAQ Guide
How do you think welders perform welds that are so complicated? Did you ever think they did it manually? – No, they used welding positioners!
Welding positioners have been one of the best machines that assist welders with their projects. And in this guide, we’ll help you understand welding positioners more.
You will learn what they are, how they can help you, and so on.
Now, let’s explore each of them in details.
What is a Welding Positioner?
A welding positioner is a mechanism that holds, moves, and rotates workpieces being welded.
Source: Norman Machine Tool
It’s a device that helps a welder be in one position, instead of moving around.
Why Use a Welding Positioner?
Many companies choose to use this mechanism for various reasons – but all for welding.
Source: SOHO Welding
The most common reasons why you should consider using a weld positioner include:
The main advantage you can get is reduced effort. Your welders don’t need to move around.
This device would allow a welder to just stand in a single position and a single level.
Because the welder will just stand in one position, you can expect that it’ll produce less mess.
In addition to that, you can expect less splatter because the surface could protect your floors.
Better and Improved Quality of Work
Using welding positioners have been strongly linked and connected to better quality welds.
In fact, many welders choose to use them because they bring a lot of benefits to them and their work. So, if you want to ensure the quality of your projects, use a welding positioner.
There are a million more reasons why you should consider using weld positioners; and it’s all for the benefit of your company and your projects!
Is a Welding Positioner the Same as Welding Manipulators?
A lot of people have the misconception that they’re the same – but they’re different.
Source: Shop Metalworking Technology
They have the same goal: to produce better quality welds and reduce welder fatigue. But how do they differ?
Welding manipulators are machines that help by moving the weld material to the workpiece. On the other hand, welding positioners move the workpiece, to assist the welder.
Technically, the difference is with the particular variable moved in the process.
Are Welding Positioners Automatic?
Source: Miller Welding Forums
When purchasing welding positioners, you can choose from the following processors:
- Manual Weld Positioners
- Semi-Automatic Weld Positioners
- Automatic Weld Positioners
You can ask your manufacturer which ones they offer so you don’t get confused.
Types of Welding Positioners
There are different types of welding positioners, as well as differences on how they’re categorized.
Source: YES Machinery
But, the most common would be through the following:
- 2-axis weld positioners
- Multi-axis weld positioners
- Tailstock or headstock weld positioners
- Turning rolls or welding rotators
- Welding manipulators
You can choose any of these types, depending on the type of work you require.
What is a Multi-Axis Welding Positioner?
This is a weld positioner that moves in many different directions.
Compared to a 2-axis positioner that moves in two (2) directions; and a 3-axis positioner that moves in three (3) directions, a multi-axis weld positioner moves in multiple directions.
They’re perfect for welds that are complex as well as those that have many angles.
What are 3-Jaw Welding Chucks?
They’re known as a surface, a part of a welding positioner that could properly hold hexagonal and round workpieces.
Source: All Fab Corp.
3-jaw welding chucks can firmly clutch on the workpiece, keeping it in place while it’s rotated.
What Advantages Can You Get From Using Welding Positioners?
You can find many benefits from utilizing weld positioners, some of which include:
Source: ALM Positioners
- Faster and Speedier Welding Processes
- Can Save You Money (Less Labor Hours, Less People Needed)
- Consistency of Welding (For Bulk Welding)
- Higher and Better Productivity
- More Accurate and Precise Welds
Using weld positioners can get you these advantages, and many more! Depending on what project you have would be the benefits you can get from using them.
Applications of Welding Positioners
There are many applications of weld positioners, scattered throughout different industries.
Source: Kamesh Welding
But, to give you the ones that are the most common, here they are:
- Mounting of heavy welding equipment
- Welding of wheels, piping and tubing, shafts, etc.
- Workpiece rotation
- Rotary positioning
- And many more
What are Benchtop Welding Positioners?
Benchtop weld positioners move and rotate the workpiece, passing the welding arc.
Source: Mitrowski Welding
This would allow the welder to stay in a single position; preventing the need to move around and maneuver in difficult positions.
What are Rotary Welding Positioners?
Source: Balleigh Industrial
Rotary welding positioners rotate workpieces in a 360-degree angle – either vertically or horizontally.
What are Pipe Welding Positioners?
Source: Mitrowski Welding
They’re welding positioners that can spin and rotate pipes and tubes in a full 360-degree angle.
Where Can You Get the Best Welding Positioners?
There are a lot of manufacturers of welding positioners across the globe, so how do you pick?
The Chinese are famous for creating and for manufacturing the best and the highest quality of weld positioners; whether you need a rotary welding positioner, a benchtop weld positioner, even a tailstock welding positioner.
Here in the country, there’s no other company trusted but us here at Waldun.
For more than a decade, we’ve continuously provided our clients with the best and highest quality of weld positioners.
Why Choose Our Welding Positioners?
Waldun’s weld positioners are complete with all composites that make up the product. In fact, you wouldn’t have any problems or troubles with it.
When you choose our welding positioners, you can enjoy the following perks:
- A Complete 1-Year Warranty
- 20-Day Delivery Wherever You Are (Maximum)
- Strong and Durable
- Rotational Speed of 0.1 – 1.2 RPM
- Capacity That Can Exceed 5,000 pounds
- And Many More!
You will find many welding positioners for sale in the market. However, only at Waldun can you get the solutions you need for your welding requirements!
Get your free quote by contacting us! Acquire the weld positioner you’ve always wanted!