Welding Positioner Turntable – The Ultimate FAQ Guide
It’s not unknown to us that welding positioner turntables help a lot in the welding process. This is why many welders prefer using it than just going on with a project manually.
But how effective are welding positioner turntables in today’s welding industry? That’s what we’re about to find out. This comprehensive guide will revolve around welding positioners.
By the end of this guide, you’ll not only know if you need it; you’ll also be able to figure out which manufacturer you’ll be working with for the supplication of these equipment.
What is a Welding Positioner?
Welding positioners are complementary mechanical equipment that welders use.
It helps in the position of the weld by rotating the workpiece mechanically.
Overall, this allows the welder to just stand in position and work on a specific level consistently.
How Does a Welding Positioner Function?
A welding positioner functions by clutching to a valve or a point to hold the workpiece.
Then, depending on the goal, it would revolve and rotate the work material. It will spin on a specific axis based on the specifications of the welder.
Why Use a Weld Positioner?
Using weld positioners is not just for the benefit of the welder. As a matter of fact, it’s helpful for the quality of the work as well.
Here are some of the best reasons why you should use a weld positioner:
You Keep Yourself and Your Welders Safe
Weld positioners maximize the safety of your welders.
The workpiece would be anchored and attached well to the positioner, it wouldn’t move. No chains, slings, and cables – you’re going to mount it safely to your positioner.
You Decrease the Stress and Fatigue of the Welder
Your welders would remain on the surface level during welding. They wouldn’t have to duck, go overhead, or achieve complex positions while welding.
Better and Higher Quality of the Weld
Gathering all of its uses, it would guarantee a higher quality of work. Everything’s going to be more accurate, more precise, and the motion of the workpiece will be more controlled.
By using a welding positioner, you can expect to achieve and complete a project faster.
If you compare it to manual handling, it’ll be faster, more effective, and it’ll have a higher quality.
What are Pipe Welding Positioners?
They are welding positioners that accommodate the welding of pipes and tubes.
Using Weld Positioners vs. Manual Handling
Manual handling is the classic or the traditional welding approach. However, it’s tiring for the welder.
You can also produce inaccurate welds because of the workpiece’s unpredictable movement.
Utilizing weld positioners can free you from all the stress you’re experiencing.
Once mounted, you can specify how the workpiece would turn. Everything is automated and you wouldn’t have to do the lifting of the material you’re welding!
What are the Areas of Application of Weld Positioners?
Weld positioners are famous for a lot of uses. However, you can choose to use weld positioners for:
Mounting Welding Equipment and Machinery
Parts Rotation for Assembly
Positioning of Rotary
Rotating Workpieces With Huge Loads of Offset
Pipes, Wheels, Shafts, and Others of the Same Kind of Welding
The Most Common Welding Positioner Options
There are a lot of styles and options that you can do for welding positioners.
The most common and sought after units are:
Rotary Welding Positioners
Pipe Welding Positioners
Gripper Welding Chucks
General Welding Positioners
Tailstock & Headstock Positioners
Benchtop Welding Positioners
What are the Usual Capacities of a Welding Positioner?
Welding positioners, on a usual basis, can withstand weight that ranges from the lightest of 50 lbs., to 200,000 lbs.
Welding Positioner Prices
The prices of welding positioners would depend on certain factors including:
Its weight capability
The overall weight of the machine
Type of the machine
Features and functions of the welding positioner
To know accurate details of pricing, contact the manufacturer you wish to do business with. They’ll give you a quote or an estimate of he positioner you need for your project.
What are the Advantages of Using Welding Positioners?
To name a few of the most recognizable benefits of using weld positioners:
Better Weld Quality
Less Welder Fatigue
Higher Input and Production Ratio
Automated; Needs Less Supervision
Higher Capacity Load
Parts of Welding Positioner
Different weld positioners have distinct parts.
But, if we were to name the most general parts of welding positioners, they would include:
Motor Control (Processing Unit)
What is Rotary Welding?
It’s a type of welding that uses a welding positioner, oscillating the torch to the surface.
Oftentimes, the torch is fixed or is specified to move back and forth. The purpose is to fill a bigger area with the bead.
What are Rotary Welding Positioners?
They’re the type of positioners you’ll need to use if you need a rotating weld.
It moves a full 360 degrees and will enable you to stick on surface level welding.
What are Benchtop Welding Positioners?
These types of machines are best for smaller design frames that need intricate detail.
They’re not difficult to mount and their main purpose is to mount heavy artillery; not disregarding the design and the details.
What to Look For in a Welding Positioner Manufacturer?
If you’re to work with a welding positioner company, you need to be clear about your needs.
You need to be wary of the following:
The proof of the jobs and workpieces they’ve finished
Who is the Best Welding Positioner Manufacturer
Here with us at Waldun, you’ll never have to worry about getting the machine you require.
We have a wide range of machinery and equipment that you can take advantage of. It’s a part of our Plasma Transferred Arc (PTA) welding equipment – it’s all in one!
When you work with Waldun, you will never have to think about the quality and the durability of our machinery.
Thousands of clients have proven it – don’t miss the chance to work with the best in the industry
Understanding Welding Positioners
Welding positioners are machines that make the welding process easier.
They rotate at a full 360-degree angle, making the welder just stand in one position. There are many different types of welding positioners but the most common would be a turntable.
What’s a Welding Positioner Turntable?
A welding positioner turntable is a type of welding positioner that’s flat in its surface.
You can use it because it spins and rotates on its horizontal axis. It reveals the whole and complete form of the workpiece to the welder without the need to move and go around it.
What’s a Benchtop Welding Positioner ?
They are positioners that are small and can be placed on top of a bench.
They’re positioners that could either be flat on the surface, or could have chucks to clutch the workpiece.
How Do You Use a Welding Positioner Turntable?
Using a weld positioner turntable is easy.
Follow these steps to use your welding turntables more efficiently and effectively.
Prepare the workpiece to be worked on
Adjust and size the welding positioner turntable according to the size and weight of the workpiece
Turn on and activate the welding turntable
Engage the welding machine/equipment
Proceed to the weld
Using a welding positioner turntable is rather simple; it’s just like operating a regular machine.
How Can a Welding Positioner Turntable Help You?
For a welder, a welding positioner turntable can help you become stationary. It can help you stay in position and focus on the weld.
For welding companies, it can perform high quality and accurate welds. Minimal error will happen with the weld.
What Benefits Can You Get From Using a Welding Positioner Turntable?
Welding positioner turntables can get you the following benefits:
Safer and More Secure Welders
The number one benefit or advantage that it gives is the security of the welder. Can you just imagine a 50-ton workpiece being welded without a floor positioner turntable?
Not only is it hard, it’s also dangerous and hazardous to the safety of the welder. By using welding positioner turntables, it’s clamped onto and attached so that it refrains from moving.
Using welding positioner turntables can increase your productivity as a welder.
There are machines and equipment that can be programmed to automate the weld. If you use it with a weld positioner turntable, the procedure is faster and more urgent.
Increased and Better Weld Quality
Welders wouldn’t think about how they could maneuver the workpiece if they use this machine.
The only thing you’ll think about would be the quality of the weld; this improves and increases the quality of the weld, regardless of the size of the project.
By using a weld positioner turntable, you can designate less people to do the work. This means less labor and more savings for you.
These are just some of the most common advantages you can get in using welding turntables. If you’re thinking that it’s just another piece of expense, think again!
What are the Parts of a Welding Positioner Turntable?
Different manufacturers of weld positioner turntables could integrate varying parts.
But, to give you the most common parts of a welding positioner turntable, here are they:
Welding Positioner Gear Bag
Welding Positioner Base
Drill and Drill Shaft
What Things Should You Take Note of When Buying Welding Positioners?
There are a lot of things you need to look at before you buy a weld positioner turntable.
But, you need to know the following because they’re the most important ones:
Turning Motor Power
By knowing these things, you’ll be able to get the exact positioner you need for your project.
Welding Positioner Turntable Price
The prices for weld positioner turntables vary from one manufacturer to another.
In fact, it’ll depend on a lot of factors like the capacity, the size, the functionality, and so on.
How Do You Choose the Welding Positioner You’ll Use?
Other than the things you must look for before buying, you need to know how to choose the positioner you’ll purchase.
Here are three (3) tips to help you choose a welding positioner turntable for your project:
The right type of welding positioner
Correct motor for the frequency
Electric control system
These three can help you narrow your options down; helping you arrive at the best and the highest quality of welding positioner turntables.
Who Can You Trust With Weld Positioner Turntables?
China is known to be the best in everything – and that is the case with welding positioner turntables.
And here in the country, there’s no better company you can trust than Waldun.
We here at Waldun have been focusing on improving and developing the quality of welding positioner turntables since 2005.
We’re actually the go-to company of businesses involved and engaged in welding.
Why Should You Choose Waldun For Your Welding Turntables?
All our welding positioner turntables are tested and assessed before they’re sold. We can guarantee zero flaws and errors in using it.
Moreover, we offer a 1-year warranty to machines! That’s how confident we are in the equipment we provide in the market.
Get the best weld positioner turntables you can get in the market with Waldun! Get it within 20 days!