Welding Manipulator – The Ultimate FAQ Guide
The welding industry has a lot of equipment and technologies to aid the process. There are welding manipulators, welding positioners, rotators, and so on.
Among those, the welding manipulator is deemed as the most efficient machinery. We’ll find out why at the end of this article.
This FAQ guide will be finding out all about welding manipulators. We’ll discuss what they are, how they differ from other equipment, how you can use them to your advantage, and the like.
Now, let’s explore each of them in details.
What’s a Welding Manipulator?
It’s a technology that helps in the welding process by moving the welder over the workpiece.
Welding manipulators are just part of the many advancements in the welding sector.
How Does a Welding Manipulator Work?
You can understand to the fullest extent how a welding manipulator works. It’s actually simple.
Its purpose is to move the welding head closer to the workpiece; it will allow you to reach parts and areas that a welder with high skills can.
In simpler terms, it enables and enhances the welder’s lifting capability so that it reaches closer to the workpiece or the part to be welded.
What’s a Column & Boom Welding Manipulator?
It’s a type of a welding manipulator that consists of the welding boom and the column.
The column is what helps you to hold the workpiece in place, so that the welder can work on it. Welding booms are the part that helps you have complete coverage of the area being welded.
It’s a perfect machine you can use to handle any welding positions. It’s mainly used to weld on difficult parts of a particular machine or equipment.
What is a Welding Positioner?
It’s also a welding machine, which can help you automate the shifting of the workpiece.
Many people confuse weld positioners and weld manipulators, when they are actually two difference pieces of equipment.
Is Welding Positioner the Same as Welding Manipulator?
No, a welding manipulator is not the same as a welding positioner; in fact, they’re a lot different.
You would want to use a welding positioner if you want the workpiece to be kept in place. You would want to use a welding manipulator if you want to reach positions and angles that are far.
So, the welding positioner moves the workpiece, while the weld manipulator moves the weld head.
They have the same goal – to help you with your welding project.
However, they actually have different and separate functionalities and operations.
Why Should You Use a Welding Manipulator?
Welding manipulators can help you with any welding project. If you have welding projects that are difficult to complete, welding manipulators can aid and assist you.
Even the most skilled and the most talented welder would have limitations; that’s what welding manipulators are for.
Who Needs to Use a Welding Manipulator?
You would need to use a welding manipulator if you have a project that has far reach. Meaning, if there are areas that a regular welder can’t reach, using a welding manipulator can help.
In fact, in many welding projects today, almost all welders prefer using it because of its ease.
What is a Welding Boom?
It’s a machine that provides coverage of the welding area as a whole. It’s the component of a welding manipulator that allows welders to work on hard-to-reach places and angles.
Different welding booms from different companies have their own functionalities. So, you would need to know which one works for you and which doesn’t.
Benefits of Using Welding Manipulators
Can welding manipulators really help you?
To give you some of the benefits you can get if you choose to use welding manipulators; here are some of the most common ones:
Better and Faster Productivity
Using machines can really improve your overall productivity. It can help you gain more mobility during projects and operations.
While the machines operate on the weld, you can go on and attend on other parts of the project. You can prepare the next workload, switch to a different workstation, and so on.
Safer Welding Procedures
Welding manipulators have safety kits and straps that can secure workpieces. Also, the column and boom can safely be placed and secured to fixed places.
In addition, it’s also safer for you because you can relax and watch the welding manipulator do the work.
Can Automate Your Welding Processes
Welding manipulators have been programmed to operate like how a skilled welder would.
This basically means that you can automate and develop welding processes and procedures.
Better Welding Control
Because of the computers, you will be allowed to have more control of certain factors. These factors include, but are not limited to:
- Speed of the weld
- Energy input and output
- Movement of goods
- And so on
Those are just some of the main benefits that welding manipulators can give you. There are a lot more and they would depend on your project’s goal and objective.
Weld Manipulators Price
The price of welding manipulators would depend on the manufacturer. Also, it would depend on whether you’ll purchase OEM or ODM products.
However, you can expect that its prices are upwards of $5,000; and that’s the general amount. You can try to find manufacturers of welding manipulators out in the market.
Anything less might not have the quality, or even the functionality that you’re looking for.
Where Can You Get Welding Manipulators?
There are a lot of welding manipulator creators and manufacturers in the market. But, if you want to work with the best, you need to go and consider Waldun.
We here at Waldun have been providing excellent and quality welding manipulators for years. Our products have made and transformed the businesses of our clients, improving them in unimaginable ways.
Don’t settle for less when looking for a welding manipulator. Work with Waldun and expect the best and the highest quality of welding manipulators you can find in the market!