wear solutions

WEAR SOLUTIONS

Harder Metals and Smart Machinery Solutions

WALDUN is the top manufacturer of Chromium Carbide Overlay Plate. WALDUN are also a distributor of abrasion resistant plate in China.

For Smart Production, we have complete scope of supply. Includes welding overlay machine, cladding machine, cutting machine, wire production line and etc.

WALDUN can be your ‘one stop shop’ for wear solutions.

We produce or supply the wear solutions required for any special applications – from light to extreme wear.

Key Industries:

  • Asphalt & Construction
  • Cement Plants
  • Dredging
  • Oil Sands
  • Mining
  • Power Generation
  • Pulp & Paper
  • Steel Mills

Valuable Processing:

  • Cutting
  • Beveling
  • Formingand Leveling
  • Fabrication
  • Project Management
  • Quality Control

Featured Wear Products

  • WED-95,WED-100,WED-888 CCO Plate
  • Abrasion Resistant Plate: AR 400, 450, 500 & 550
  • Customized Wear Products, Bucket Systems, and Mechanical Liners

Featured Machinery

  • Weld Overlay Machine
  • Plasma Hardfacing Machine
  • Laser Cladding Machine
  • Pipe Cladding Machine
  • Plasma Cutting Machine
  • Welding Automation
  • Welding Wire Production Line

Wear Solutions – The Ultimate FAQ Guide

Most machines and equipment require wear solutions to reduce damage-input. However, the application of it needs to be at par with what your goals are. Many industries require wear solutions for their equipment, and they all have their reasons.

If you’re looking for information about wear solutions, this guide is perfect for you. From knowing what they are, what you can get from them – to where you can actually get the best wear solution services, this will answer all questions related to it.

What are Wear Solutions?

They’re the components that you add to machines and equipment; especially to those that are regularly used in heavy-duty applications.

What are Wear Solutions_
Source: Tricon Wear Solutions

The main goal of wear solutions, from its term alone – is to solve and reduce wear of a certain machine of equipment.

What are the Different Types and Kinds of Wear?  

Wear is not just identified in one type; and in case you didn’t know, there actually are different types of wear, namely:

Abrasive War
Source: Tribonet

Adhesive Wear

This is the type of wear that comes from the contact or friction of solid surfaces; the material transfer between the two parts or components.

Abrasive Wear

This wear, on the other hand, is the removal of a material from the surface of the base material. Oftentimes, it happens when a harder material passes through a softer material; this causes the loss of material.

Corrosive Wear

Corrosive wear happens when the part operates in any corrosive environment – liquid or gas. It’s caused by the attack of damages such as corrosion and wear in an ecosystem that has high chances of it being oxidized.

It’s also known as the oxidation wear because the reaction of oxidation is what triggers ear.

Surface-Fatigue Wear

Surface fatigue is the kind and type of wear that happens in moving or contacting variations.

In simpler terms, it’s the wear that transpires in situations where there is a continuous changing of loads and material behavior.

Who Needs Wear Solutions?

You would need it if you’re involved in any activity that has high impact and high abrasion.

Who Needs Wear Solutions_
Source: Creighton Rock Drill, Ltd.

Generally speaking, the following industries and sectors benefit from them the most:

  • Recycling Industry
  • Construction Industry
  • Cement Industry
  • Quarrying and Mining Industry
  • Mineral Processing Industry
  • Marine Industry
  • Oil & Gas Industry
  • And Many More

How Would Wear Solutions Benefit You?

Wear solutions can have drastic positive effects to your machinery and equipment.

How Wear Solutions Benefit You
Source: Davis Standard

However, the most important effects and benefits that it can give you would be:

  • Prolonging of the life expectancy of your parts and components
  • Reduction of the chances of your machines being damaged and broken
  • Reinforcing parts to become more resistant to the different kinds of wear
  • Improving the characteristics of parts and equipment
  • Promoting higher productivity of your business

What are Wear Resistant Linings?

These are the materials you use in the improvement of a part or a component’s wear resistance.

Wear Resistant Wear Lining

Source: United Welding Force

Sometimes, they’re used to restore the dimensions of parts, to promote its functionality; and also, to prolong its use and life expectancy.

What Materials Can You Use For Wear Linings?

There are a ton of materials that you can use. However, the most common ones include:

Materials You Can Use For Wear Linings
Source: The Blue Book Building and Construction

  • Rubbers and PVCs
  • Ceramic
  • Wear Plates

All these materials contribute to the betterment of the wear solutions that you might be interested in.

What is Wear Lining Used For?

You can choose to apply wear lining to improve both the physical and the chemical properties of a certain part or component.

Wear Lining Used For_
Source: ASGCO Company

The goal is to heighten chemical and physical resistance and to protect your machines from all the different kinds of wear.

The Most Common Applications of Wear Solutions

Given the industries and sectors where it matters most, what are the best applications for it?

Applications of Wear Solutions
Source: Bulk Handling Today

The most common applications of wear solutions would include:

  • Deck Disks and Plates
  • Buckets and Shovels
  • Chemical Tubing and Piping
  • Shredders and Grinders
  • Gas Tanks and Cylinders
  • Mining and Quarrying Screens
  • And Many More

As you may have noticed, these all had high temperature, high impact, and high-pressure activities. Applying wear solutions to machines and equipment that are like what ‘s listed above can increase its life expectancy drastically.

What are Ceramic Solutions?

This involves the deposition of fuel particles and refractory particles, which help in keeping a part or a component resistant to certain types of wear.

Ceramic Solutions
Source: Innovacera

Ceramic-based materials are what you’ll need to deposit to accomplish it.

Wear Solutions for Heavy Machinery

Heavy Machinery Wear SolutionsSource: CAT FInancial

In case you haven’t noticed, most of the usual applications of wear solutions are on the types were they’re experiencing heavy impact and heavy pressure.

Since heavy machinery are often involved in high impact and high abrasion processes, wear solutions are a need for these.

Where Can You Get Wear Solution Services?

There are a lot of companies and organizations that offer wear solution services. However, if you’re trying to find the best one – don’t hesitate to work with us here at Waldun. We are the best across China and no other company was able to steal our crown.

Man businesses have considered us as the most technical ceramic solutions company in the country.

Since the early 2000’s, Waldun has been consistent in helping out clients and other businesses. Through constant innovation and recreation of products and services, they found the way to the top of the industry’s ladder.

Where Can You Purchase Wear Lining Equipment?

Waldun also offers machines and equipment to produce wear lining material or goods. You can trust us not only when it comes to performing wear solutions, but also in manufacturing equipment and machinery that create it.

Don’t waste time in working with other companies and wear solution contractors! Waldun can get you the overall quality of Wear Solutions you deserve! Whether you’re looking for a wear solutions process, or if you are looking for equipment and machinery, you can count on us here at Waldun!

You can send us an inquiry and we can also give you a free sample of the product or result you want to see.

Get A Quote Now !