...

Wear Plates For Mining | A Solution For Saving Cost And Time

Wear plate for mining: Wear and tear of equipment in the mining sector has always been a headache problem. To extend the service life of the machine, reduce the number of equipment repairs, and find the best cost-effective wear-resistant materials, it has been the subject of research by engineers in the mining field.

wear plate for mining

WALDUN analyzed the use of wear-resistant materials and actual technical data. It is found that the traditional manganese steel and heat-treated wear-resistant materials can no longer meet the user’s requirements for their wear resistance on many occasions. The wear resistance of the chromium carbide composite plate is far better than that of traditional high-manganese steel and hot-rolled heat-resistant wear-resistant plate. Its usage is increasing day by day, and the field of use is also getting wider and wider.

The application results of chromium carbide composite wear-resistant steel liners in the crushing system of the ore dressing plant show that its wear resistance can reach 3.7 times of Q235 steel liners, six times of ZG55 steel liners, and 2.8 times of ZGMnl3 steel liners. The most significant advantage of wear liner is that its wear-resistant layer has excellent anti-wear ability. And the non-wear-resistant base metal has excellent welding performance, which is very suitable for wear resistance in the chute and the hopper of the crushing system of the beneficiation plant. Relevant plant crushing system and belt conveyor transfer stations, unloading car nozzles, and parachute, etc. consumed initially about 320 tons of liners. After using chromium carbide composite wear-resistant steel liners, the annual liners consumption will be reduced to 120 tons., It has excellent economic benefits, and it can also significantly reduce the replacement and maintenance time.

Related WALDUN Mining Products:

  • Dozer Moldboards.
  • Shovel Liners.
  • Chute Liners.
  • Dragline Buckets.
  • Classifier Screens.
  • Mine and Quarry Skips.
  • Pug Mill Paddles.
  • Loaders and High Lifts.
  • Compactor Rollers.
  • Bucket Lips.
  • Dipper Buckets.
  • Ore Cars.
  • Ore Scrapers.
  • Dump Truck Body Beds.
  • Skid Plates.

Detailed Usage:

FRONT LOADER

Wear liners are used both as structural and wear plate for the LHD bucket. Wear parts on the bucket can be produced with wear liners.

DUMP TRUCK

Wear liners enables the design of low weight bodies. wear liners are most commonly used in dump truck applications. In some cases, wear liners are used in the discharge end.

BUFFER BIN

Wear liners steel wear plates are used to line the walls of buffer bins. It is designed to increase wear life but not at the expense of crack integrity.

RAIL ROAD CAR

Wear liners are used in car bottoms and side walls, wear liners allows railroad cars to withstand wear and denting.

DISCHARGE CHUTE

Wear liners are ideal for side liner plates at the discharge site. The grizzly can be made of wear liners.

TRANSFER CHUTE

Wear liners is designed to increase wear life but not at the expense of crack integrity. Wear parts on the chute can be produced with wear liners

FEEDER

Wear liners is designed to increase wear life but not at the expense of crack integrity. Wear parts on the feeder can be produced with wear liners

SCREENER

Wear liners is designed to increase wear life but not at the expense of crack integrity. Wear parts on thescreener can be produced with wear liners

CRUSHER

All Wear liners grades may be used in different types of crushers depending on the wearing exposure. The typical application is liner plates in some interior in areas with high wear.

CONVEYOR

Wear liners is designed to increase wear life but not at the expense of crack integrity. Wear parts on the conveyor can be produced with wear liners

MEASURING BIN

Wear liners are used in the lining of measuring bins and skips.

SKIP

Wear liners are used in the lining of measuring bins and skips.