The wide selection of wear liners Waldun has would be able to handle the wear solutions you’re looking for.
It’s perfect for preventing early and further wear to your machines’ parts, and it’s what you need to make sure they stay durable and resistant to corrosion, friction, and abrasion.
You’ll be able to use Waldun’s wear liners to ensure that your parts are safe even under harsh situations, such as high temperature, high impact, high friction, and so on.
Whether you’re in the construction industry, or you’re in the mining industry, you’ll find Waldun’s wear liners useful and effective!
High wear resistance
The wear resistance of low-alloy manganese steel plates is somewhat higher than that of plain carbon steel plates, but the service life is still very short, resulting in frequent plate repair and replacement. These steel plates are not designed for wear resistance at all.
Wear tests show that the wear resistance of bimetallic composite wear-resistant liner plate is more than 20 times higher than that of low carbon steel, and more than 5 times higher than that of stainless steel and high manganese steel.
High impact resistance
Wear-resistant castings generally have a bulky structure and are brittle, and are not impact resistant and prone to fracture.
The bimetallic composite wear-resistant liner has high impact resistance due to the soft steel substrate, which fully embodies the double-layer advantages of both wear resistance and impact resistance.
Convenient processing performance
The bimetallic composite wear-resistant liner can be deformed and welded, and the countersunk connection holes can be made through the bimetallic overlay composite wear-resistant plate, and studs or nuts can be welded on the back of the base material.
It can be easily processed into various wear-resistant parts like ordinary steel plates.
In contrast, the wear-resistant cast steel plate cannot be welded with other parts by flexible and convenient welding methods, (because it is a whole alloy material, welding will crack and fall off, and only the bolting method can be used) which brings difficulties to the repair and replacement work.
High performance to price ratio
Wear-resistant cast steel is made of a whole alloy material. Therefore, the cost is very high, also not conducive to reducing the cost of materials and later maintenance costs.
Low carbon steel, high manganese steel although the raw material is cheap but the wear resistance is low and the service life is short.
Therefore, considering the raw material cost, service life, maintenance cost and downtime loss caused by replacing the liner, the performance-price ratio of bimetallic composite wear-resistant liner is 2 to 4 times of common materials.
Features of Waldun’s Wear Liners
Waldun’s wear liners aren’t like any other. In fact, they contain the following features:
The wear liners we’re producing are buffed with certain elements and compounds, making it extra effective and efficient
Waldun utilizes mixed carbide (Iron and Chromium), which is the perfect recipe for complete preservation
You can specify the type and the kind of wear liners you need and our team will deliver
Our wear liners can easily be bolted and fused to whatever machine or equipment you have
What are the Best Applications of Our Wear Liners?
All of Waldun’s wear resistant liners, may it be ceramic, rubber, or steel plate, can be used for a wide range of applications; the most common ones being casting equipment, crushers, shredders, and heavy earth machines.
But, you can also use it for other parts and components too such as:
Choppers and cutters
Loader and excavator buckets
And so on
Why Choose Waldun’s Wear Liners?
The wear resistant liners Waldun offers are directly made and manufactured by us. In addition to that, we’ll produce and make the exact wear liners you’re looking for!
We have a Research & Development (R&D) team that improve and further enhance the quality of your wear liners
Our delivery timeframe sits between 2 to 3 weeks
We can provide and offer you a free sample
All our base plates are sourced from reliable and trusted manufacturers
Other Products We Offer
Wear liners aren’t the only things Waldun has mastered. In fact, we’re also a manufacturer of wear plates, welding equipment, hardfacing equipment, turning rolls, clad metal pipes, etc.
Contact us now and get the wear liners you’ll never be able to find anywhere in the market!
Have your wear liners customized in the ways you want them! Get a free estimate for the deliveries and the products you need!
Wear Liner – The Ultimate FAQ Guide
Utilizing a wear liner can greatly increase the lifespan of a machine or equipment. If you are involved in industries that perform heavy wear operations, you need wear lining.
This guide will be answering all your questions that revolve around wear liners; we’ll find out what they are, how they can help you, and where you can get them.
All your questions about wear liners will duly be answered!
Wear liners are solutions that protect your machines from different types of wear; from both the inside and the outside.
Oftentimes, they’re applied and installed to machines and equipment that are mobile. But, they can also be used for fixed machines, too.
Their main function is to protect the equipment that would be in areas of serious movements and operations, leading to abrasion and wear.
What are the Basic Types of Liners?
The basic types of wear liners can be categorized into three (3) types:
These are wear liners that you can use to protect parts and components from immoderate wear.
They’re usually made from a mixture of polyurethane panels and steel-backed rubber. When formed and molded, they become and form into ceramic.
Steel plates are also what you can use to protect parts from excessive wear.
Unlike ceramic tiles, though, they’re usually made from steel plates from varying hardness grades and properties.
Short for Ultra High Molecular Weight Polyethylene, UHMWPE is for improvement of material flow. UHMWPE is best for friction resistance that can demote heat.
You’ll mainly want to use it in soft surfaces to improve movement within a certain route.
There are other types of wear liners; these are just the basic and the most classical ones you can get.
Where Can Wear Liners Be Applied?
Since they’re for protection, they’re usually applied to equipment in the mining and chemical sectors.
The most common applications you can use it for would include, but not limited to:
Conveyors and Conveyor Belts
As you can see, these are all high impact and abrasion activities.
You can find it most useful if your machines and equipment would be exposed to high levels of impact, friction, movement, and abrasion.
Wear Liners in the Mining Industry
Should you be involved in the mining industry, wear liners can help you by:
Extending the lifecycle of a machine or a particular equipment
Increases the wear resistance of parts
Reduces chances of developing rust and corrosion
And Many More
The mining sector is one of the areas that have high impact, wear, and abrasion. You’ll definitely find use for wear liners if you are in this particular sector or industry.
What are Chute Wear Liners?
A chute is a part or component that transports materials from a high level to a lower level.
It can be anything from livestock, coal, stones, rocks – even water and other liquids.
Chute wear liners are materials you can use to reduce wear from your usage of it. You can install chute liners either on the interior or exterior part of it – or both.
What are Wear Ceramic Liners?
They’re ceramic materials you can use to install to parts or components to reduce wear.
The common composite of it would be Aluminum Oxide (AL203) and a rare metal oxide. It’s then exposed to 1700 degrees Celsius and it’s roasted to a unique type of ceramic.
Is Ceramic a Good Wear Resistant Liner?
In terms of hardness and durability, ceramic wear liners are the winners.
You would want to use ceramic liners if you want to achieve:
Reliability and Natural Sturdiness
Better Grain Quality
What are Rubber Wear Liners?
They’re wear liners that are designed to have a reduced impact and force on certain structures.
Mostly made from rubber, you can use rubber wear liners effectively in high and heavy impact areas.
Is Rubber a Good Wear Resistant Liner?
Rubber is known to be one of the best wear resistant liners in the market. Because it helps absorb the energy produced from impact; and they deflect it, which reduces damage.
You can also use them better because they last multiple times than steel. It’s a good alternative because it’s low in cost and it can insulate your machines and equipment.
What’s are the Goals of Wear Liners?
The main purpose of a wear resistant liner is to prevent excessive wear of a material. However, it can also be used to:
Decrease maintenance costs
Reduce vibration and noise
Improve resilience of a material
Improve corrosion resistance
Technically, you’ll want to use wear resistant liners to prolong the lives of your machines. But, you can also use it to enhance your machines’ or your equipment’s properties.
Where Can You Find Companies That Offer Wear Lining Solutions?
You can work with a myriad of companies for your wear resistant liner needs. However, should you want to be serviced by the best, you can work with us here at Waldun.
We’re China’s #1 wear liner manufacturer. For years, we’ve consistently provided clients with high quality wear liners for all the applications they need it for.
What are the Features of Our Wear Liners?
Choosing our wear resistant liners may be the best option you could take.
Apart from the fact that we produce the best quality liners, you can also enjoy the features that our wear liners have, some of which include:
High impact and abrasion properties
Longer wear resistance and lifespan
Compact and advanced design
Excellent welding and cold bending properties
Contact us and allow us to send you a sample that you can assess and examine for free! Work with the best and don’t miss the opportunity to receive high quality wear liners for your machines and equipment!