For more than 15 years, Waldun has been the most trusted tungsten carbide plates and sheets manufacturer in China.
Waldun can produce the specific tungsten carbide plates you need for your machines! We’ll be the best and the most effective solution you’ll encounter in the market!
We have tungsten carbide sheets and plates that vary in grades. Whether you need Y615, YG8, K20, K10, or any other type, Waldun can help you in manufacturing it.
Waldun’s Tungsten Carbide Plates
The tungsten carbide plates that Waldun is offering are made specifically to enhance the wear resistance of a certain part or component.
You can also use Waldun’s tungsten carbide plates to fully restore the dimensions of a certain part through welding overlay.
Therefore, it’s safe to say that Waldun’s wear resistant, tungsten carbide sheets and plates are the best types of wear plates you can use to:
Improve physical performance;
Hardness;
Corrosion and wear resistance; and
Many more!
Why Choose Waldun’s Tungsten Carbide Plates?
Our tungsten carbide plates are made from materials that have high wear resistance like cast iron with high chromium.
Waldun’s tungsten carbide sheets and plates have a combination of high toughness and hardness. It will be able to resist and withstand vibration and impact more effectively.
In addition, the tungsten carbide plates and sheets we have are 10 to 15 times higher than usual and ordinary materials because of the hypereutectoid layers that we integrate.
Waldun can also manufacture and produce many variations of our tungsten carbide plates; which vary from thickness, hardness, and physical performance.
Rest assured that when you choose Waldun’s tungsten carbide plates, your parts would be more resistant to temperature, impact, corrosion, and other types of wear.
Where Can Waldun’s Tungsten Carbide Plates be Applied?
Wear is most common in machines and equipment that experience friction. That’s why it’s the most applicable in various industries, including:
Aerospace and Automotive Industry
Construction and Structural Industry
Railroad Industry
Mining Industry
Turning and Milling Equipment
And many more
Can Waldun be Trusted?
Waldun has been the most trusted tungsten carbide plate manufacturer for almost 2 decades. We never fail to give our clients the best experience they can get!
We offer a free sample of the products we can deliver
You’ll be able to receive the products you order within 15 to 21 days
We can create and manufacture high quantities of tungsten carbide plates
We have the best aftersales services
Other Products We Offer
Other than tungsten carbide plates, Waldun can also help you produce and manufacture CCO plates, hard wearing steel plates, welding overlay machines, welding positioners and manipulators, and many more!
Give us a quick buzz and get the highest quality of tungsten carbide plates in the market for a reasonable rate!
Have your orders delivered within 2 to 3 weeks with utmost precision and accuracy! Have us specify the kind of tungsten carbide sheets and plates you need!
Tungsten carbide wear plate is composed of Q235 or Q345 steel plate and wear-resistant layer. The base of the wear-resistant layer is metallurgic bonding, which fixed with low hydrogen sodium type flux-coated welding wire and other individual welding electrodes. One or more layers can compound it.
Due to the stress release, uniform transverse cracks produced on the surface of the composites, but the effect of the application is not affected. The composite wear-resistant plate has its unique metallographic structure, fiber-like distribution, hardness can reach 60 ~ 75 degrees (according to the field wear conditions, conditioning) .
Especially suitable for durable abrasive wear parts. Besides, the wear-resistant plate can cut, bending, welding, and other processing, basically a steel plate can be processed parts; the wear-resistant plate can also be treated.
The wear-resistant layer of the wear-resistant plate is mainly Tungsten Carbide, and it also contains chromium, manganese, niobium, nickel, and vanadium, forming alloy carbide, high hardness can be maintained below 700°C to ensure regular use.
The Tungsten Carbide composite wear-resistant steel plate can reduce maintenance costs, parking time, equipment productivity, and increasing power consumption. Due to wear and tear, and reducing material dropping due to wear and tear, pollution of the environment, and increase the manual cost of cleaning and other advantages.
The wear layer adopts open-arc welding or submerged-arc welding. Open-arc welding is more wear-resistant, but the surface will have apparent cracks.
Performance:
The special self-shielded Bright Arc welding wire is fused to the steel substrate of different thickness evenly, with less crack, high hardness, and longer life
Ingredient:
made of hypereutectoid alloy composite wear-resistant layer board. The wear-resistant layer material is similar to high chromium cast iron.
Hardness:
SURFACE HARDNESS HRC: 60-67
THICKNESS:
Different thicknesses can produce according to different usage. Common Specifications: 6 + 4,6 + 6,8 + 4,8 + 6,10 + 4,10 + 6
FEATURES:
Dual properties of high hardness and toughness, can withstand moderate impact and vibration, prevent falling off.
Comparing to the alloy steel plate, casting wear-resistant plate, ceramics, stone, rubber, polyurethane, etc. , with wear resistance, high toughness, can be arbitrary processing.
Easy to install, cutting, welding, drilling, bending.
On different occasions, wear-resistant performance is 10-15 times of ordinary wear-resistant materials.
High temperature resistance, can be used at 550 degrees, does not affect the wear resistance.
Tungsten Carbide Plates & Sheet – The Ultimate FAQ Guide
Among the many types of wear plates, tungsten carbide plates are part of the most famous. Because of the durability that it has, it easily became one of the favorites and the best.
Should you be wondering what it is, this guide will tell you everything about it. Today, you’ll know many more things about tungsten carbide plates & sheets; from what it is, how it can help you, and what you need to do.
Carbides are known to be the basic building blocks of cutting tools and equipment. It is a binary compound with carbon as its base element.
It is then made carbide when you combine it to an element with a decreased electronegativity.
What is a Carbide Plate?
It is a plate made out of different compounds and elements with carbide as its base.
You use it to improve or enhance a certain part or material in terms of utility and effectiveness.
The most common other elements that you can combine it with include:
Tungsten
Silicon
Calcium
Boron
What are Some Examples of Carbide Plates?
There are a lot of different types and kinds of carbide plates in the market. There are even companies innovating on different electromagnetic structures and compounds.
However, the most common types and kinds of carbide plates include the following:
Tungsten Carbide (WC)
Silicon Carbide (SiC)
Boron Carbide (B4C)
There are more types and kinds. However, these three are among the most sought after and the most known because of their uses.
What are Carbide Wear Plates?
They are steel plates with a composite alloy cladded onto them.
Technically, it’s the same as a carbide plate – you can use the two interchangeably.
Both have the same uses and the same purposes why they were created.
What are Boron Carbide Plates?
A Boron carbide plate is a type of plate that is perfect for low temperature applications.
It’s typically harder than Silicon Carbide and Alumina. When exposed to high temperatures, it can produce a protective skin or coating, because of its oxidation product.
You can use Boron carbide plates for various low temperature, high-pressure applications like:
Scratch and Wear Resistant Coating
Dies and Cutting Tools
Nozzle Blasters
High Pressure Water Jets
And Many More
What are Silicon Carbide Plates?
Silicon carbide plates or SiC, is a compound made from oxygen and Silicon Metalloid.
Its natural color is black and it can be used in high-hardness and high-impact applications. While it’s not as hard as B4C, Silicon carbide has its own applications, some of which include:
Structural and Construction Materials
Diesel Filters
Cutting Tools
Heating Instruments
Disc Brakes
And Many More
What are Tungsten Carbide Plates?
Tungsten carbide plates or WC are the known to be the hardest of all. Made from Tungsten metal and Carbon, they’re also known by the nickname “Hard Metals.”
Sitting next to it is diamond – which is named as the hardest material on earth. Because of this property, its usual applications would include high-impact and stress situations.
The most common example of its applications are:
High-Temperature Activities and Applications (Alloys)
Tubing & Piping in the Oil and Gas Industry
Armor-Piercing Ammunition
And The Like
Where is Carbide Found?
Carbide’s most basic form is dust and it’s usually fine grey.
You can get huge loads of it in China and neighboring countries; we’re not just sure if you can get it elsewhere.
You can get it from mining site.
Where Can You Use Carbide Plates?
Carbide plates boast of its ability to have a wide variety of uses.
The most common uses and applications would be in the following industries:
Nuclear Industry
Mining & Foundation Drilling Industries
Roller Cutters
Downhole Hammers
Tunnel Boring Machinery and Equipment
Raiseboring Reamers
Cutting Tools and Machinery
High-Speed Steel Tools (HSS Tools)
Welding Equipment and Electrode
Surgical Machines
Hemostats
Graspers
Needle Holders
Cautery
Scissors & Forceps
Apart from its usual use, they’re also used for heat and wear-resistant parts.
You can also use and see them for making and creating progressive tools and equipment.
How are Carbide Plates Produced?
Different types and kinds of carbides have different procedures and processes.
Ideally speaking, the most general process would involve heating the material (Tungsten, Silicon, or Boron), with the Carbon to high and demanding temperatures.
Usually, you’d need to heat it in a graphite resistant furnace to avoid unwanted reactions. This can create and form fine powder or a mass that needs to be crushed and milled appropriately. Then, that’s when you can use it.
Tungsten Carbide Plates For Sale
In case you’re looking for Tungsten carbide plates, there are a lot of manufacturers online.
However, you might not get what you’re expecting because you won’t see and feel it firsthand.
So, in buying or purchasing Tungsten carbide plates, it is best to:
Contact the manufacturer first
See the product for yourself (touch it & feel it)
What is a Tungsten Carbide Plate?
It is a kind of wear plate that is made from tungsten steel material.
You might be confused when you hear tungsten steel plate; it’s the same.
What is Tungsten Carbide?
To understand better, let’s dissect it from the two (2) compounds.
Tungsten is seen as a dark and glossy type of element with “W” as its symbol. Carbide, on the other hand, is a compound of carbon with another element; preferably of a comparable or a lower level of electronegativity.
Tungsten carbide is a chemical compound that has the same parts of carbon and tungsten.
How Tungsten Carbide is Prepared and Created
It’s not a naturally occurring material; it’s created and produced. The process is actually simple:
Tungsten oxide or powdery tungsten metal is prepared and proportioned
Graphite or carbon black is used to convert with it
Both are heated at temperatures between 1400 degrees Celsius and 2000 degrees Celsius
The material to be used would be a furnace that’s graphite lined
Once done, it’ll produce a powdery material – and thus, tungsten carbide
Process of Creating Tungsten Carbide Plates & Sheets
After making tungsten carbide, what is the process of manufacturing plates?
Here’s a quick summary of the complex procedure:
Proportioning of raw materials
Wet milling and blending
Drying
Sieving
Quality test (mixture)
Granulation and adding of rubber
Pressing & shaping
Quality checking w/ drying
Sintering
Treating the surface
Final inspection
This is the general process of how tungsten carbide plates and other materials are made. Differences with procedures would depend on your manufacturer or the company you’ll work with.
What Properties Do Tungsten Carbide Have?
The following are the given physical and chemical properties of tungsten carbides:
Physical Properties
Has a high melting point (5200 degrees Fahrenheit or 2870 degrees Celsius); Boiling point is at (10830 degrees Fahrenheit or 6000 degrees Celsius)
Ranks between 9 to 9.5 on the Mohs scale
Has low electrical resistance
High hardness and high strength at high temperature
Chemical Properties
Oxidation starts at a high temperature (932 – 1112 degrees Fahrenheit or 500 to 600 degrees Celsius)
Acid resistant and not reactive to dry Hydrogen
Can decompose to carbon and tungsten at high temperature activities
Excellent and amazing corrosion resistance
These are just the most common properties tungsten carbide plates have.
What’s the Most Basic Form of Tungsten Carbide?
In its simplest and most basic form, tungsten carbide is a gray powder that has fine texture.
What are Tungsten Carbide Sheets?
Contrary to thick plates, tungsten carbide sheets are thin sheet materials, of course made from tungsten carbide.
Similarly, it also has a considerable amount of resistance to high impact and high temp areas.
Where Can You Use Tungsten Carbide Plates?
You can use tungsten carbide plate for many different things. Its most famous is in the line of jewelry.
However, you can also use it for cutting tools and machinery. The most common applications for the use of tungsten carbide plates include:
Mining and Construction Machines and Equipment
Pulverizing and Crushing Mechanisms and Machines
Recycling Equipment
Grinding Machines and Equipment
Electrical Machines and Equipment
And Many More
How Many Grades Do Tungsten Carbide Have?
Enumerating the different grades of tungsten carbide can be tedious. It has at least 5,000 different grades.
Moreover, it’s sold in more than 1,500 different trade names by thousands of companies. You can find it anywhere!
What Composes a Tungsten Carbide Plate?
Usually, it’s made up and composed of Tungsten (W) and Carbide (C) and raw materials.
The plate is made through high heat and temperature.
How Can Using Tungsten Carbide Plates Benefit You?
Since they’re used for their hardness and resistance, you can find it beneficial in different ways:
Exhibit a high level of hardness of materials
High quality wear resistance
Helps you create scratch and abrasion-proof materials
Creates temperature resistant parts and components
And many more
You will find many benefits to it depending on how you’ll use it; whether for the prevention of wear, development of resistance, prolonging the lifespan of parts, etc.
Overall, it’s safe for you to think that it’s the strongest material you can add to your parts.
What’s the Process in Hardfacing or Cladding Using Tungsten Carbide Plates & Sheets?
It follows the same structure of how usual wear plates are hardfaced and cladded. For hardfacing, it can be through thermal spraying, spray fusing, or welding.
For cladding, however, you would need a tungsten carbide electrode instead of a plate. You will weld the material into the part of the equipment or the component.
Where Can You Get Tungsten Carbide Plates & Sheets?
There are a lot of manufacturers and organizations that produce tungsten carbide plates. In fact, as we mentioned above, there are over 1,500 trade names of tungsten carbide.
But if you’re going to need it, wouldn’t it be better if you source it from a trusted company? Here in China, there’s no other company more trusted than us here at Waldun.
Waldun is known to be the most reliable supplier of tungsten carbide plates. We supply to many different countries in various continents. When you work with us, you’ll get the chance to source the best quality of tungsten carbide plates!
