Sub Arc Manipulator

Producing sub arc manipulators has been the specialty of Waldun for over 15 years. We can help your business produce higher quality welds through different types of SAW manipulators.

Waldun can manufacture and design the sub arc manipulator that you specifically need. Whether you need a manual sub arc manipulator, or the automatic, self-moving one, Waldun will be your best choice.

Our submerged arc welding manipulators are truly the best in the league, and here are some details why!

Waldun’s Sub Arc Manipulator

Waldun’s sub arc manipulators are what you can use to automate your welding processes.

Sub Arc Manipulator

We have sub arc manipulator machines here at Waldun that are either manual or automatic. Also, they’re something that aren’t as complex as how other manufacturers present theirs.

The sub arc manipulators that Waldun has would make your welding processes easier.

Benefits and Advantages of Waldun’s SAW Manipulators

Choosing the sub arc manipulators that Waldun is offering can get you these advantages:

Advantages of SAW Manipulators

Multiple-axis adjustment (easier work for the welder)

Heavy-duty machine complete frame (better durability and safety of welders)

Boom travel speeds of 100 to 2,000 mm per minute (higher productivity)

Your option of a manual or an automatic revolution speed

Overall, the sub arc manipulators that we can produce for you will be based on what you need. Waldun’s team of highly-skilled and expert engineers can create the exact manipulator for you!

Waldun’s Sub Arc Manipulator Applications

Our clients aren’t just businesses in the welding industry. In fact, there are other businesses that look for Waldun’s sub arc manipulators because of the automation that it offers.

Applications of Sub Arc Manipulators

Businesses like building and construction, mining, marine, and many more continue to trust Waldun for their need of acquiring sub arc manipulators.

It doesn’t matter if you’re the business owner who needs it for his company; or if you’re a retailer looking for clients you can sell it to for a higher price; or if you’re a distributor just looking to make commissions.

Waldun’s submerged arc welding or SAW manipulators will be your best choice!

Waldun’s Business Advantages

We can specify the machine you need; depending on how you want it to look like and operate. Waldun will never fail to meet whatever outcome you require from our products.

Why Choose Waldun?

  • Waldun offers OEM and ODM products
  • We offer a guaranteed 15-day delivery time
  • All mechanical parts are coated and finalized to prevent wear and corrosion
  • All electronic components are from trusted distributors from all around the world
  • Complete aftersales support and assistance
  • 1-year warranty for all machines and equipment

Waldun’s sub arc manipulators are just one of the few types of machines available. There are a lot more you can get like welding positioners, welding turntables, column & boom machines, and so on!

Reach out to us here at Waldun and get the exact type of sub arc manipulator you want!

Get a free quote for what you need and receive it urgently!

Sub Arc Manipulator – The Ultimate FAQ Guide

Using a sub arc manipulator can absolutely speed up your welding processes. You might not realize it now, but when you experience using it, you will.

This guide is dedicated solely in discussing sub arc manipulators. If you’re wondering what that is, then read ‘til the end – we got something special for you!

We’ll be tackling the basics; literally everything about sub arc manipulators you should know.

What is Sub Arc Welding?

It’s the process of welding where the arc is submerged to powdered flux, acting as a gas shield.

Twin Wire welding in Submerged arc process - Brochure Wind Energy
Source: Oerlikon Welding

You wouldn’t need a shielding gas because the layer of flux deposited will serve as protection.

Here’s a quick video of what sub arc welding is:

What are Welding Manipulators?

Weld manipulators are machines that assist your welding by reaching hard-to-reach places.

Welding Manipulators
Source: Arc Boss

These machines function by moving the weld source to the workpiece.

Welding Manipulator vs. Welding Positioner 

Don’t ever confuse yourself in distinguishing which is which. The manipulator and the positioner are two (2) different machines that would make your welding process easier.

Welding Positioner
Source: N & N Plant Hire Services Ltd.

A welding positioner is an auxiliary machine that moves the workpiece according to your position.

Welding manipulators, on the other hand, function reversibly. A manipulator moves the welder to the workpiece.

More often than not, you’ll need a positioner to work with a manipulator. The positioner moves the workpiece, while the manipulator would help the welding machine perform the weld.

What are Sub Arc Welding Manipulators?

They’re machines that can assist you with your submerged arc welding process.

Sub Arc Welding Manipulators
Source: LJ Welding

The manipulator can position the welding head closer and deeper to the workpiece without you touching or moving it.

Is SAW the Only Solution Compatible With Welding Manipulators?

Submerged arc welding or SAW isn’t the only welding solution compatible with a manipulator. In fact, you can use it for other welding processes, too, including:

  • Tungsten Inert Gas (TIG) Welding
  • Metal Inert Gas (MIG) Welding
  • Metal Active Gas (MAG) Welding
  • And Others

Your capability will depend on the welding manipulator that you have.

Parts of a SAW Manipulator

A sub arc manipulator can have many parts and components. That would entirely depend on the manufacturer.

SAW Manipulator Parts
Source: Arcraft Plasma

However, in order for a SAW manipulator to function, it would need the following:

  • Weld head
  • Control system
  • Power source or welding machine
  • Weld torch
  • Travel mechanism
  • Electrode material

Even if just one of these is not present, the sub arc manipulator wouldn’t be able to function. This is the complete package of what a SAW manipulator is.

Before you decide on the manipulator you’ll buy, make sure that all of these are included.

What is a Column and Boom Welding Manipulator?

It’s a type of a manipulator that consists of a “column” and a “boom” to assist a process.

Column & Boom Manipulator
Source: Column & Boom Welding Manipulator

The column is the pathway of the boom to move up and down. The boom is the machine that holds the oscillator, performing the weld.

You can use a column & boom manipulator to work on many different workpieces; from light, medium – to heavy workpieces.

Welding Manipulators For Sale

There are a lot of welding manipulators you can purchase in the market.

You can choose anything from cheap ones, expensive ones, those that can operate SAW, among others. Sub

Also, you can choose to rent or lease these welding manipulators. This option is best for companies that wouldn’t use manipulators for too long.

What Benefits Can Using Sub Arc Manipulators Have?

Sub arc manipulators wouldn’t be sold in the market if they didn’t have any use.

Benefits of Using Sub Arc Manipulators
Source: Canadian Metalworking

But what benefits can you get if you decide to use sub arc welding manipulators?

  1. Maximized welding control (speed of wire, voltage, current and power, etc.)
  2. Reduced fatigue of welders; minimized manual labor required and needed from welders
  3. Safer and more secure environment
  4. Increase in productivity; faster and more urgent results
  5. Higher and better quality of welds

You can expect these benefits should you decide to use a sub arc manipulator.

What is a Sub Arc Manipulator Ideal For?

Sub arc manipulators cover a complex line of industries.

Sub Arc Manipulator Ideal
Source: Picuki

It can be used for the construction industry, shipyard and shipbuilding industry, pressure tanks and vessels, the petrochemical industry, and many more!

How Do You Size a Welding Manipulator?

In welding, sizing means adjusting.

Before you use a sub arc manipulator, you need to make sure that your workpiece fits in it. Sizing a SAW manipulator means that you would have to adjust the following:

  • Load Capacity of the manipulator
  • Reach and the Lift capabilities
  • Attachments or accessories that you can use with the welding manipulator

Preparing all these can help you a lot in easing your welding projects and processes.

Where Can You Purchase The Best Sub Arc Welding Manipulator?

You can find a ton of suppliers and manufacturers of sub arc manipulators in the market.

But China is where you want to go if you want only the best quality of machines.

Here in the country, there’s no other company trusted when it comes to the production of sub arc manipulators but us here at WALDUN.

WALDUN offers top-of-the-line sub arc welding manipulators. All equipped with the accessories that you need!

How Many Days Can WALDUN Deliver Products?

WALDUN promises all machines and equipment to be delivered within just 20 days!

You don’t have to wait for more than a month to get your order; you can get it in as fast as 2 weeks!

We’re China’s top-rated, number one welding equipment manufacturer. For over 20 years, we’re considered as the best and the most trusted by our clients.

You can contact and approach us if you want customizations on your sub arc manipulators.

Wherever you are, WALDUN is just an email away!

Get a free quote for the welding machines you need! Acquire the sub arc welding equipment that would be the most fit for your business!

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