...

Rotary Welding Positioner Turntable

welding turntable

Rotary welding positioner turntables are one of Waldun’s best products. Across the entire country, Waldun is known as the most trusted when it comes to it.

Waldun can produce hundreds of rotary welding turntables in a year. We can produce manual to automatic rotary welding positioners. You can even customize the machines you’ll order!

Walduns’ Rotary Welding Positioner Turntable

Waldun’s rotary welding positioners aren’t far from what regular positioners are; it has the same function of positioning workpieces, just in a better way.

Rotary Welding Positioner Turntable

Our rotary welding positioner turntables are custom-made to fit our clients’ expectations. Waldun will let you decide what color, what design, and what shape your positioners would be.

In addition, Waldun also has its pre-made welding positioner rotary turntables, both for small and large-type of welding.

The wide selection of our rotary welding positioner turntables would definitely fit the business needs you have!

Why Purchase Waldun’s Rotary Welding Turntables?

While there are many manufacturers, why choose Waldun’s rotary positioner turntables?

Why Purchase Waldun's Welding Turntables_

The frames of our rotary welding turntables are sandblasted and enhanced before assembly. Also, all the parts are carefully tested and assessed to avoid malfunctions and errors.

You can also choose Waldun’s rotary welding positioners as semi-automatic or automatic, depending on the accessories and other machines you have.

All our rotary turntables come at a decent and a competitive rate, so you don’t have to worry about pricing!

Rotary Welding Positioner Turntable Applications

Whatever industry you’re in, you’ll find Waldun’s rotary welding turntables useful.

Applications of Rotary Welding Positioner

The most common businesses and companies that ask for our expertise engage in the following:

Metallurgy and Fabrication

Petrochemical Industry

Mineral and Coal Mining Industries

Power & Generation

Pressure and Water Tanks and Storage Industries

And Many More!

The Best Manufacturer of Welding Positioner Turntables

Waldun is employed with highly talented and skilled engineers and welding experts. All the welding equipment we offer are certified and qualified to be sold and distributed.

Furthermore, Waldun is also equipped with CE certifications as well as certifications accepted in Europe, North and South America, Asia, and Australia.

Why Work With Waldun?

Waldun’s commitment to making your projects easier and better will give you many benefits. You’ll never regret choosing Waldun to manufacture the rotary welding positioner turntable you need!

  • We deliver our products and machines fast (within 15 days)
  • All our machines have 1-year of maintenance
  • Electrical control and mechanical parts of our machines are certified and licensed
  • Waldun offers excellent quality aftersales services for a lifetime!

You can consider Waldun to be your go-to company for the rotary welding turntables you need.

Not only that, you can also trust us with hardfacing machines, wear plates, overlay welding machines, stenographs, and many more!

Achieve the procedures you imagine by using Waldun’s rotary welding positioner turntables! Contact us by shooting us an email! We can give you a free quotation for the welding machines and equipment you can purchase!

Rotary Welding Positioner Turntable – The Ultimate FAQ Guide

The use of rotary welding positioner turntables are not highlighted enough. In fact, many welders don’t realize the assistance it gives to their procedures.

Do you even know what rotary weld positioner turntables are? That’s what we’ll be discussing in this FAQ Guide today! This guide is specifically made to help you understand it better; and to help you figure out if it’s really something that you need.

What are Rotary Welding Positioners?

By definition, rotary is the physical motion of an object that spins on its own axis; you can think of a fan blade, a Ferris wheel, the Earth, etc.

Rotary Welding Positioners

Therefore, rotary positioners are welding machines that spin, rotate, and move a workpiece on a 360-degree axis. It could be vertical or horizontal – so long as it spins on its own axis.

What is a Rotary Welding Positioner Turntable?

A rotary welding positioner turntable is a table that spins and rotates a workpiece.

Rotary Welding Positioner Turntables

It’s a machine used for many different benefits and advantages.

How Does a Rotating Weld Positioner Turntable Function?

It functions as a means to enable the welder to just stand in one position.

How Does a Rotating Weld Positioner Turntable Function_

The main movement that it has would be for the purpose of showing the workpiece to a welder in all angles at its horizontal axis.

What are the Motor Types For Rotary Welding Positioners?

There are a lot of motor types for rotary welding positioners.

Motor Types for Rotary Welding Positioners

But, the most common ones include:

  • DC Motors (DC Shunt Motors)
  • Stepping or Stepper Motors
  • Special Purpose Motors (Linear Induction Motors, Servo Motors, etc.)
  • AC Motors (Synchronous and Induction Motors)

The type of motor can dictate the power, speed, and the results you need for your project. So, it’s rather imperative for you to figure out what type of motor you need.

Is it Important to Select the Right Motor?

Choosing the wrong motor can give you more bad than good; instead of helping you, it can even put more burden to your work.

So, do research before you go shopping for your rotating welding positioner turntables.

What is a Load Capacity of Rotating Weld Positioners?

It’s the maximum force that can be applied to the turntable of the rotary weld positioner.

Load Capacity of Rotating Weld Positioners

For instance, if the load capacity is labeled at 10,000 KG, you should place workpieces that are equal to or less than that amount to ensure that the positioner can function properly.

What Technical Requirements Should You Look For With Rotary Welding Turntables?

How do you find the best rotary weld positioner turntable for your project?

Technical Requirements

Here are some technical requirements you should look for to get you the positioner you that can help you completely:

  1. The machine should be toggled to have a limit switch that would help moderate the angles of the tilt;
  2. Rotational drives should be controlled; and must be reversible;
  3. Fluctuation of the speed must be at 5% or less than the maximum load; in context of speed turning;
  4. The tilt drive must be smooth even at maximum load; and the positioner shouldn’t be overturned; and
  5. The machine should have a function to self-lock to avoid and prevent slipping at the maximum load.

DIY Rotating Welding Positioner Turntables

Yes, it’s actually possible to create a DIY rotary welding positioner.

DIY Rotating Welding Positioner Turntables

There are a lot of guides online to help you achieve it.

However, it might not be as efficient and as effective as compared to purchasing the machine itself.

Are Cheap Rotary Welding Positioner Turntables Worth It?

There are rotary weld positioner turntables that are sold for more than the price needed to assemble a legitimate one.

More often than not, welders encounter a problem when they use cheap positioners; there are even worse cases that affect the safety and the security of the welder.

What Specs Should You Consider in Finding Rotating Welding Turntables?

Similar to any other device, looking at the specifications can help you a lot.

What Specs Should You Consider

If you know what you need, you can find the perfect machines for your faster and better.

The specifications you need to take note of before purchasing a rotary welding positioner turntable include:

  • Diameter of the turntable
  • Table height
  • Type of welding turning rolls
  • Load capacity
  • Tilting angle capacity
  • Rotational speed
  • Turning motor power
  • Rotating motor power

Are Rotary Welding Turntables Welding Manipulators?

The most common misconception about it is that it’s a welding manipulator. This is because welding manipulators and welding positioners look and seem the same.

Welding Manipulators

But, they’re actually different – and they are in so many different ways. The most common one would be the part that’s moving in the process.

A welding manipulator is a machine that moves the welding tool closer to the workpiece; it’s the variable moving in the process.

A welding positioner, on the other hand, is the one that “positions” the workpiece to make it easier for the welder. Meaning, the workpiece is the one moving.

Therefore, since it’s “rotary welding turntables,” it’s a welding positioner, not a manipulator.

Is Rotary Positioner Table the Same With Rotary Welding Positioners?

By definition, rotary positioner tables are flat surfaces wherein you can mount objects. A positioner is a machine that moves the object within its axis.

However, both the turntable and the positioner have the same function – to spin and rotate workpieces.

What Pointers Should You Have in Working With Rotary Weld Positioners?

Pointers You Need to Consider

Before you choose which rotary weld positioner you’ll purchase, know these pointers first:

Surface of the Positioner

Purchase rotary welding positioners that can be placed evenly and flat.

When your positioner stands on an uneven surface, it could disrupt the weld.

Workpiece Attachment

What workpieces would you work on? How are you going to clamp it onto the positioner?

Choose a positioner that can clamp and clutch on your workpiece firmly and tightly. Oftentimes, an accessory like a 3-jaw chuck would be enough to do the job.

However, it is still important if you select a positioner with reliable attachment.

Electrical Components and Mechanical Parts

Welders often fail on looking at the electrical components of their machines.

To help you avoid premature damage, know the electrical capacities of your machines. It’s a helpful tip that most welders forget to consider.

These pointers can give you a large advantage over the rotary welding positioner you’ll buy.

Why Should You Use Welding Positioners?

It’s not unknown that if you use a rotary welding positioner, you’ll see improvements.

Why Use Welding Positioner

But what are these benefits and advantages you can get from it?

  • Lesser Clutter and Footprint
  • Reduced Welder Fatigue and Tiredness
  • More Secure and Safer Welders
  • Increased and Improved Productivity
  • Better and Higher Quality of Welds
  • Less Labor Hours
  • Difficult Welds Become Easier
  • Decreased Rejects and Errors
  • And Many More

Other advantages will depend on your situation and your industry. But, rest assured that you will experience these when you utilize rotary welding positioners.

How Do Rotary Welding Positioners Improve Productivity?

One of the most notable perks you get from using them is increased productivity.

How It Improves Productivity

No matter where you look at it, they’re better – and it’s because of the following:

Correct Positions and Orientations

When you rotary welding positioners, you wouldn’t need to worry about positions. The auxiliary equipment can move it for you accurately.

Compare that to when welders manually move the positioners; it’s less accurate, more tiring, and it could be more dangerous.

Speedier and Faster Weld Turnover

Without rotary welding positioners, welders would have to maneuver around the workpiece.

This cuts and consumes a lot of opportunity and time from the arc time of the welder. But, in using a positioner, the arc time is maximized, giving path to faster and hastier welds.

Less Weld Labor

Even if you need to weld a workpiece that weighs 100 tons, you’ll only need 1 welder. The positioner will be the one to mount, hold, move, and position the workpiece.

It eliminates the usual 4 to 5 people working on a large weld; this saves a lot of time and money because of less labor required.

What Specifications Should You Look For in Purchasing a Rotary Welding Positioner?

Some of the most significant specs you need to focus on include:

  • Load or Weight Capacity
  • Tilt and Rotation Motor
  • Tilt Range
  • Diameter of Table
  • Power

Knowing these things can make your life easier in choosing a rotary welding positioner.

Which Industries Can Make the Most of Rotary Welding Positioners?

All industries that utilize welding and metal fabrication need it.

What Industries Can Make the Most Our Weld Positioners

The most common of these industries include:

  • Military and Defense Industry
  • Marine and Wildlife Industry
  • Oil & Gas Industry
  • Petrochemical Industry
  • Power & Generation Industry
  • Railroad and Transportation Industry
  • And Many More

Even if you don’t see your industry here but you consider welding as a challenge, using rotary weld positioners can ease the difficulty.

What is a 3-Axis L Type Rotary Weld Positioner?

A 3-axis rotary weld positioner is a machine that can move in many different directions.

3-Axis L Type Rotary Weld Positioner

Instead of just one singular movement, it can move in three (3) different ways: right and left, forward and backward, and up and down.

It’s called 3-axis L-type rotary positioner because its frame is shaped as an L for support.

DIY Rotary Welding Positioner

You can actually create your own rotary welding positioner. You can find heaps of guides online about it.

DIY Rotary Weld Positioner

But, you can also purchase a rotary weld positioner kit so you wouldn’t have to worry about materials.

A weld positioner kit is a package that you can receive, complete with all parts – and it’ll be your job to assemble it.

Where Can You Find the Best Rotary Welding Positioner Turntable?

There are a lot of rotary welding positioner turntable manufacturers in the market. All of them offer something new, something different.

But, if you want to work with the best one, choose us here at Waldun! We’re the experts when it comes to providing welding machines and equipment.

We offer everything from tank and pipe turning rolls, to a whole wide range of rotating welding positioner turntables!

How Many Days Would be the Delivery When You Choose Us?

When you place your order, you can expect the deliver to arrive within 20 days.

We never delay our clients because we want them to improve and develop their businesses fast. You can also be confident with our equipment because we offer a 1-year warranty for all our products!

Don’t hesitate to purchase your rotary welding positioner turntables from us here at Waldun!

Let’s review each of them in details.