Welding trolley is widely used in ships, bridges, locomotives, steel, petrochemical and other industries, suitable for welding a variety of welded structures, such as: strengthening the tendon plate, ribs, cross-site welding, welding box beam, etc. and so on. The main advantages are: Reduce labor intensity, improve the working environment, improve work efficiency, high degree of automation to ensure the stability of the welding quality, caused by human factors to avoid poor quality welds, and need not be very skilled technical workers.
Welding Trolley Technical Data
|Type||Title||Using Welding Location||Note|
|ED-100A||Rail welding trolley||flat butt joint||without linear weaving, with current、voltage and point move send silk adjustment(Panasonic KR500), rail1.5M|
|ED-100A(Weaving)||Rail welding trolley||flat butt joint、vertical in welding||with linear weaving, with current、voltage and point move send silk adjustment(Panasonic KR500)|
|ED-100B||Rail welding trolley||flat butt joint、vertical in welding||without current、voltage and point move send silk adjustment|
|ED-FL||Angle welding trolley||flat fillet welding||magnetic control handle|
|ED-FL(R)||Flat Rail Welding Carriage||flat butt joint||rail 1.8M, magnetic control handle|
|ED-FLB||Intermittent welding trolley||flat fillet welding||magnetic control handle|
|ED-MIC||Micro welding trolley||flat fillet welding||N.W. 5.5KG|
|ED-5WB||Weaving welding trolley||flat fillet welding、vertical in welding||magnetic control handle|
|ED-VT||Rail welding trolley||flat butt joint、Vertical in welding||with linear waving, with current、voltage and point move send silk adjustment(Panasonic KR500), rail1.5M|
|ED-VT（R）||Rail welding trolley||flat butt joint、Vertical in welding||with weaving, with current、voltage and point move send silk adjustment(Panasonic KR500), rail1.5M|
Welding Trolley – The Complete FAQ Guide
Welding trolley has been part of the most important equipment and machinery in welding. In today’s guide, though, we’ll provide and give you the help, assistance, and the guidance you need in terms of welding trolley.
You will find this particular guide bountiful and helpful as we’ll be giving you a complete rundown of what welding trolleys are. Not only that, we’ll also direct you to the best and the most trusted welding trolley manufacturers in the market!
What is a Welding Trolley?
A welding trolley is a type of welding equipment that you use to help in the automation of your cutting, welding, and other types of operations.Image of a welding trolley
The “trolley” part utilizes magnet so that it can clamp and hold onto the job, making it versatile and flexible across a wide array of business industries.
In simpler terms, they’re machines you can use to help you with whatever type of welding procedure you want and need!
Welding Trolley vs. Welder Operator
A lot of people, even those that have little experience in welding misunderstand these two (2) terms.Image of what a welder operator is
A welding trolley is a type of equipment you use to help and assist in the automation of welding. Welder operators, on the other hand, are people who operate on the controls of the device like its adaptive controls, movement, programs, etc.
Welder operators and welders are two (2) different types of people, too. We know what the former is – and the latter simply is the person who conducts and performs the act of welding.
What is a Portable Welder Generator?
For you to understand what a portable welder generator is, it’s imperative that you know what this particular machinery or equipment is first.Sample image of what a portable welder generator looks like
A welder generator, for the benefit of everyone, is a type of machine that is the source of power for welding. It’s a good substitute or alternative for main electricity, as you’ll often use it in sites and locations that don’t have near electrical outlets.
Therefore, we can easily come to the conclusion that a portable welder generator is a machine or equipment that you can use as the source of power for your welding equipment, which is far from what a welding carriage is.
What is a Welding Oscillator?
Welding oscillators, more commonly referred to as welding weavers, are machines or technologies that you use to help in the controlling of the arc heat that’s produced by the weld.Image of what a welding oscillator looks like
You use it so that the welding head can move back and forth or sideways, depending on the perspective you are in.
And to answer one of the most frequent questions asked, no, a welding carriage isn’t a welding oscillator. As a matter of fact, the two (2) can complement each other depending on your project or your welding requirement!
There are welding carriages that have welding oscillators for better and more useful operations!
What Are Welding Trolley Used For?
A ton of business industries feel the need to use welding trolleys because of the automation it can promise.Image of welding trolley applications
In fact, here are some of the business industries that use welding carriages:
- Automotive and Aerospace Industry
- Oil & Gas Industry
- Tank, Valve, and Pressure Vessels
- Shipyard and Shipbuilding
- General Engineering Industry
- Power and Energy Industry
- And Many More!
In case you didn’t notice, these industries and sectors are the ones that require mobility, power, and energy. This is the reason why they’re the businesses that are the most productive in using welding carriages!
What Specifications Should You Look For in a Welding Trolley?
Of course, before you decide on the welding trolley you’ll be purchasing, you need to know its specifications first.
Similar to smartphones and other types of devices, you need to know what the specifications of your welding carriages are before buying them.
In fact, here’s a list of the specifications that are the most important:
- Size of the machine
- Weight of the machine
- Drive speed
- Drive system
- Motor of the machine
- Input power
- Angular torch control
These are the specifications and the characteristics that you should know before you decide the specific welding trolley you’ll buy and purchase.
The importance of knowing the specs is that you’ll know if a machine or an equipment is just right for whatever your needs are!
When Do You Need to Use a Welding Trolley?Welding trolley being used for automated welding
It’s not necessarily a “need” if you think about it. However, using a welding carriage can give you the assistance you’ve been looking for, especially if you want your results to be precise, accurate, while it’s being done without inducing too much fatigue and stress on your welder.
You can think of a welding trolley to be a type of machine that will help you reach the goals of your projects.
Benefits of Using a Welding Trolley
Why do you think businesses love using welding trolleys? It’s because of the advantages and the benefits that they promise to welders!Freehand welding – one of the many benefits of welding trolleys
To name a few of the beneficial and advantageous things you can get with it, here they are:
Heightens and Improves Productivity
Welding carriages can help welders be free from fatigue and numbness by maintaining a specific position.
Therefore, it’s easy for us to come to the conclusion that welding carriages can absolutely improve and develop overall productivity without sacrificing the quality and the aesthetics of the weld.
Imagine a manual long weld to be done and completed by a professional welder. While it’s going to be good, it can shave off a lot of time since the welder would have to make sure that it’s precise.
With a welding carriage, on the other hand, it can be programmed so that it’ll move according to how you programmed it. This eliminates the need for a welder to spend time welding it even in complex positions.
Accuracy and Precision
With a welding carriage, the welder can stay in a consistent and a constant position while welding. In long welds, especially if done manually, the welder would have to stop, pause, and reposition himself to make sure that the weld will be accurate.
But, if there’s a welding carriage, it can be done in a straight, single time without the need for the welder to pause and to stop.
These are just some of the benefits and the advantages of utilizing welding carriages in general. Depending on how you’ll use it, you can find a ton of other benefits and advantages to them, too!
What Are Programmable Welding Trolleys?
Programmable welding trolleys are welding carriages that you can program for them to be automated. More often than not, these are the welding trolleys that you can use for high-quality and consistent welds.
Here with us at Waldun, we provide a ton of automated and programmable welding carriages that you wouldn’t be able to find in regular businesses and companies. We will get to that a little bit later.
What Other Equipment Do You Use When Using Welding Trolleys?
While you might think that a welding carriage is a comprehensive machine, it can’t work 100% alone.Welding positioner – one of the complementary equipment you use with welding carriages
In most cases, you need the help and the efficacy of other machines and equipment, too, such as:
- Welding Oscillators
- Welding Machines (Torch, Feeders, Etc.)
- Welding Positioners and Manipulators
- And Many More!
These are just some of the most common examples of auxiliary and complementary equipment you can utilize with welding carriages – but that doesn’t mean this is everything – there are a lot more!
Portable Welding Machine Price
Portable welding machines are greatly connected to welding carriages because both of them are complementary to each other.
So, if you plan on getting a welding carriage, you need to consider purchasing a portable welding machine, too!
Should you be wondering about how much one costs, it’s anywhere between $3,000 and $5,000. There are welding carriages that cost upwards of $10,000 but those are the biggest ones in the market – those that have the best and the highest levels of features and functionality.
How Do You Maintain a Welding Trolley?
Maintaining welding trolleys isn’t far from how you maintain other welding machines and equipment. They’re fun to work with, and you wouldn’t spend hours trying to figure out how you can maintain them!
As a matter of fact, the maintenance of these welding carriages is simple – most especially if the welder is already knowledgeable in using and in working with it.
Contrary to popular belief, you don’t really need special types of equipment and machines to care for and maintain it properly. In fact, you can do basic maintenance like cleaning both the interior and the exterior of the machines every after usage, storing and keeping the machine to a place or a location where it’s free from dirt, and many more!
When you consider maintenance, it should not be a cause for concern because you don’t need expensive tools and items, you can use whatever you use to clean up other welding materials and equipment you have!
Where Can You Purchase Welding trolleys?
You can find a lot of welding carriage manufacturers in the market. But, if you want the best and the highest quality, you can never go wrong in choosing a Chinese welding carriage supplier.
For years, the Chinese manufacturing companies dominated the global market by providing everything all businesses needed. From simple welding carriages, to the most complex of welding manipulators, column & booms, and oscillators.
But out of the hundreds, if not thousands of welding carriage manufacturers in China, which one should you trust?
Who is the Best Welding Carriage Supplier in China?
Across the entire plain of China, no other welding carriage manufacturer is more trusted than us here at Waldun.
For more than a decade, we never failed to delver promising quality of welding carriages to businesses and corporations worldwide.
Whether you need a welding carriage alone – or if you’re looking for other complementary machines and devices with it, you can place your full and your complete trust in us!
Features and Benefits of Waldun’s Welding Carriages
Choosing the welding carriages that we offer here at Waldun can get you a ton of benefits. Thanks to the features that we have and offer, you can enjoy a wide array of features and functionalities!
- Convenient power supply
- On and off toggling of magnetic traction
- Precise and accurate torch adjustment
- Multi-surface guiding
- Silicone wheels are heat, abrasion, and temperature resistant
- Compact and lightweight – they’re easily transportable
- It has an LCD display that’s multifunctional
- You can use it to maintain permanent contact with the workpiece
- Can house multiple programs to help you with all your needs!
These are just some of the most notable features and functionalities of welding carriages – and you can get more if you decide to choose us here at Waldun as your welding carriage manufacturer!
For many years, we here at Waldun have been deemed and considered as the best and the most trusted welding carriage manufacturing company.
We are not like other companies as we look at all the possibilities of our clients’ businesses, whatever industry they are in.
If you yearn to get the best welding carriages, you’ll never go wrong if you choose us here at Waldun. Apart from having the best welding carriages, we also have the best people, experts, and machinery to produce and manufacture all welding machines and equipment you like!
Talk to us by reaching out through our hotline or our email address – we’ll be more than happy to help you! We can offer a free estimate or a free quotation for all the orders your business needs!