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plasma transferred arc welding machine for screw

Plasma Transferred Arc Welding Machine For Screw

Plasma Transferred Arc Welding Machine For Screw is mainly used for shaft, single screw, barrel surface to achieve automatic surfacing.

Plasma powder overlay welding is mainly used for product surface modification, improve product wear resistance, corrosion resistance, for the product of the inner hole, outer circle, and other positions of automatic overlay welding, with a wide range of overlay welding, excellent welding quality, save material waste, improve the overlay alloy bonding strength (metallurgical bonding) and reduce labor costs and achieve automated industrial production and other characteristics.

The equipment mainly consists of: integrated machine tool, welding preheating medium frequency furnace, plasma overlay welding machine, four-axis CNC control system. This machine tool is mainly used for plastic machinery, rubber and plastic machinery, die-casting machinery and other industries to achieve surface strengthening and repair applications of parts

Plasma Transferred Arc Welding Machine For Screw Video:

1.Plasma Transferred Arc Welding Machine For Screw Design and Manufacturing Principles

The design and manufacture of the equipment included in the project are strictly in accordance with the relevant national standards and industry standards of the People’s Republic of China, and the application of some international and domestic experience in the design and manufacture of the industry.

The relevant standards cited.

JB/T6965-1993 Welding operation frame

GB/T1184-1996 Shape and position tolerance

GB/T1804-1992 Unannotated tolerances of linear dimensions

GB/T10089-1988 Cylindrical worm wheel and worm gear accuracy

GB/T10095-1988 Involute cylindrical gear accuracy / rack accuracy

GB/T307-1994 Tolerances and fits of rolling bearings

GB4064-1983 Electrical equipment safety design guidelines

GB5226.1-1999 Technical conditions of electrical equipment

GB/T5000.3-1998 Welded structural parts without dimensional and form tolerances

GB/T5000.10-1998 General technical conditions for assembling

GB/T5000.12-1998 General technical conditions of paints used in various painting categories

The equipment provided is our customized products in the petroleum, chemical, metallurgical and mining equipment industries, with reasonable structure and advanced configuration.

The machined parts of the equipment are produced with advanced and reliable manufacturing equipment and technology to meet the precision requirements of machinery and equipment processing; all the purchased parts are selected from well-known companies at home and abroad, and are accompanied by factory inspection certificates to ensure the overall quality of the equipment.

Our company assumes the responsibility of the equipment provided in the design and manufacturing process, and timely exchange of information with the user on the implementation process of the equipment, so that the user is informed of the latest situation of the equipment.

2. Applicable working conditions and working environment

1.Working conditions

Altitude not exceeding: 1500m

Ambient temperature: 7℃ ~ 35℃

Air relative humidity: 95% of the average maximum relative humidity in the wettest month when the average daily temperature is not greater than 25℃.

Grid voltage: 380V±10%

Grid frequency: 50Hz±1%

2.Working environment

The equipment should be placed at explosive or corrosive industrial gases, water vapor, salt spray and chemical deposits that do not seriously endanger or affect the normal use of the equipment, and should be away from violent vibrations and bumps

The set of equipment can use iron-based, nickel-based, cobalt-based, tungsten carbide and other alloy powder. The powder granularity is between 100-300 mesh, and the powder needs to be kept dry.

3. Equipment structure and composition: 

No.NameTypeQtyNote
1Plasma powder surfacing machine

(All-in-one machine with cooling water tank)

V03BD12P compressor cooler guarantees long working hours for overlay welding
2Plasma Welding GunDPT-3001Die Casting Integration
3Plasma Surfacing GunDPT-1001Die-casting integration
4Plasma Bore Surfacing GunDPT-1601
5Powder feederDMS-31Impeller type powder feeding stable
6Pallet holderSelf-made1
7Machine baseNon-standard1
8OscillatorDM-801Maximum swing 50
9Welding rotating headNon-standard1
10Medium frequency heating furnaceoutsourced160KW
11ChucksK11-4001
12Control systemFour-axis CNC1
13Electrical control cabinetNon-standard1
14Other electrical componentsAll use big brand1

4. Equipment technical parameters and performance requirements.

1.Welding machine parameters

Main technical parameters ModelV03BD
Pulse weldingContinuous welding
Dimensional arc current (A)3-203-20
Welding current (A)2-3002-300
Base value current (A)2-110
Current rise time (s)0-2.00-2.0
Current drop time (s)0-2.00-2.0
Pulse welding time (ms)1-999
Welding interval time (ms)10-990
Gas protection time (s)1.0-20.01-20.0
Input voltage (V)Three phase 380V, 50HZ AC power
Rated input power capacity (KVA)17.8
Cooling capacity (W)5200
Load duration (%)80%
Rated flow rate of cooling water m³/h1
Rated head of cooling water m15
Weight (KG)161
Dimension (mm)800*500*1558

2.Equipment parameters.

No.NameSpecificationNote
1Plasma Surfacing MachineCurrent range 3-300A1.Plasma continuous welding

2.Plasma pulse welding

Plasma Welding GunOne-piece die-casting type1.High gas tight performance

2.High electrical insulation

3.High temperature resistance

4. Low failure rate and long life

Powder feeding systemImpeller type powder feederUniform and stable powder feeding
2Machine bedX-axis stroke 3000mm (horizontal) 
Y-axis stroke 400mm (longitudinal)
Z-axis stroke 500mm (lifting)
Lifting motor: stepping motor86 Stepper
Transverse motor: stepping motor86 Stepper
Longitudinal motor: stepper motor86 stepper
3Rotating headSpindle motor: servo motor      Xinjie
Turntable speed: 0.01-2r/min
Load capacity: 1 ton
4Welding oscillatorOscillation width: 0-50mm
Oscillation speed 0-25mm/s
Stopping time at both ends: 0-2S
Load: 10KG
Oscillating motor: stepping57 Stepper
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CONTACT INFO

  • SUZHOU WALDUN WELDING CO.,LTD
  • Address: Zhongshan Road, Fenghuang Town, Zhangjiagang, Suzhou, China
  • Mobile: +8618652469606
  • Email: iguhongtao@gmail.com

Get A Quote Now !

Scope of Supply

  • Hardfacing Machines
  • Wear Solutions
  • Laser Cladding Machine
  • Plasma Hardfacing
  • Welding Manipulator
  • Welding Positioner
  • Welding Rotator
  • Automatic Seam Welder

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CONTACT INFO

SUZHOU WALDUN WELDING CO.,LTD

Address: Zhongshan Road, Fenghuang Town, Zhangjiagang, Suzhou, China

Mobile: +8618652469606

Email: iguhongtao@gmail.com

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