Plasma Transferred Arc Welding Machine For Screw
Plasma Transferred Arc Welding Machine For Screw is mainly used for shaft, single screw, barrel surface to achieve automatic surfacing.
Plasma powder overlay welding is mainly used for product surface modification, improve product wear resistance, corrosion resistance, for the product of the inner hole, outer circle, and other positions of automatic overlay welding, with a wide range of overlay welding, excellent welding quality, save material waste, improve the overlay alloy bonding strength (metallurgical bonding) and reduce labor costs and achieve automated industrial production and other characteristics.
The equipment mainly consists of: integrated machine tool, welding preheating medium frequency furnace, plasma overlay welding machine, four-axis CNC control system. This machine tool is mainly used for plastic machinery, rubber and plastic machinery, die-casting machinery and other industries to achieve surface strengthening and repair applications of parts
Plasma Transferred Arc Welding Machine For Screw Video:
1.Plasma Transferred Arc Welding Machine For Screw Design and Manufacturing Principles
The design and manufacture of the equipment included in the project are strictly in accordance with the relevant national standards and industry standards of the People’s Republic of China, and the application of some international and domestic experience in the design and manufacture of the industry.
The relevant standards cited.
JB/T6965-1993 Welding operation frame
GB/T1184-1996 Shape and position tolerance
GB/T1804-1992 Unannotated tolerances of linear dimensions
GB/T10089-1988 Cylindrical worm wheel and worm gear accuracy
GB/T10095-1988 Involute cylindrical gear accuracy / rack accuracy
GB/T307-1994 Tolerances and fits of rolling bearings
GB4064-1983 Electrical equipment safety design guidelines
GB5226.1-1999 Technical conditions of electrical equipment
GB/T5000.3-1998 Welded structural parts without dimensional and form tolerances
GB/T5000.10-1998 General technical conditions for assembling
GB/T5000.12-1998 General technical conditions of paints used in various painting categories
The equipment provided is our customized products in the petroleum, chemical, metallurgical and mining equipment industries, with reasonable structure and advanced configuration.
The machined parts of the equipment are produced with advanced and reliable manufacturing equipment and technology to meet the precision requirements of machinery and equipment processing; all the purchased parts are selected from well-known companies at home and abroad, and are accompanied by factory inspection certificates to ensure the overall quality of the equipment.
Our company assumes the responsibility of the equipment provided in the design and manufacturing process, and timely exchange of information with the user on the implementation process of the equipment, so that the user is informed of the latest situation of the equipment.
2. Applicable working conditions and working environment
Altitude not exceeding: 1500m
Ambient temperature: 7℃ ~ 35℃
Air relative humidity: 95% of the average maximum relative humidity in the wettest month when the average daily temperature is not greater than 25℃.
Grid voltage: 380V±10%
Grid frequency: 50Hz±1%
The equipment should be placed at explosive or corrosive industrial gases, water vapor, salt spray and chemical deposits that do not seriously endanger or affect the normal use of the equipment, and should be away from violent vibrations and bumps
The set of equipment can use iron-based, nickel-based, cobalt-based, tungsten carbide and other alloy powder. The powder granularity is between 100-300 mesh, and the powder needs to be kept dry.
3. Equipment structure and composition:
|1||Plasma powder surfacing machine|
(All-in-one machine with cooling water tank)
|V03BD||1||2P compressor cooler guarantees long working hours for overlay welding|
|2||Plasma Welding Gun||DPT-300||1||Die Casting Integration|
|3||Plasma Surfacing Gun||DPT-100||1||Die-casting integration|
|4||Plasma Bore Surfacing Gun||DPT-160||1|
|5||Powder feeder||DMS-3||1||Impeller type powder feeding stable|
|8||Oscillator||DM-80||1||Maximum swing 50|
|9||Welding rotating head||Non-standard||1|
|10||Medium frequency heating furnace||outsourced||1||60KW|
|12||Control system||Four-axis CNC||1|
|13||Electrical control cabinet||Non-standard||1|
|14||Other electrical components||All use big brand||1|
4. Equipment technical parameters and performance requirements.
1.Welding machine parameters
|Main technical parameters Model||V03BD|
|Pulse welding||Continuous welding|
|Dimensional arc current (A)||3-20||3-20|
|Welding current (A)||2-300||2-300|
|Base value current (A)||2-110|
|Current rise time (s)||0-2.0||0-2.0|
|Current drop time (s)||0-2.0||0-2.0|
|Pulse welding time (ms)||1-999|
|Welding interval time (ms)||10-990|
|Gas protection time (s)||1.0-20.0||1－20.0|
|Input voltage (V)||Three phase 380V, 50HZ AC power|
|Rated input power capacity (KVA)||17.8|
|Cooling capacity (W)||5200|
|Load duration (%)||80％|
|Rated flow rate of cooling water m³/h||1|
|Rated head of cooling water m||15|
|1||Plasma Surfacing Machine||Current range 3-300A||1.Plasma continuous welding|
2.Plasma pulse welding
|Plasma Welding Gun||One-piece die-casting type||1.High gas tight performance|
2.High electrical insulation
3.High temperature resistance
4. Low failure rate and long life
|Powder feeding system||Impeller type powder feeder||Uniform and stable powder feeding|
|2||Machine bed||X-axis stroke 3000mm (horizontal)|
|Y-axis stroke 400mm (longitudinal)|
|Z-axis stroke 500mm (lifting)|
|Lifting motor: stepping motor||86 Stepper|
|Transverse motor: stepping motor||86 Stepper|
|Longitudinal motor: stepper motor||86 stepper|
|3||Rotating head||Spindle motor: servo motor||Xinjie|
|Turntable speed: 0.01-2r/min|
|Load capacity: 1 ton|
|4||Welding oscillator||Oscillation width: 0-50mm|
|Oscillation speed 0-25mm/s|
|Stopping time at both ends: 0-2S|
|Oscillating motor: stepping||57 Stepper|