Coke handling bin liner is a unique abrasion resistant chromium-carbide overlay on a mild steel base plate. Reinforced wear liners have been designed to offer increased resistance to both impact and abrasion, specifically in harsh bulk materials handling applications. CCO wear plate processing wear solution wear parts used in power plants. Although widely used, a poorly designed chute or even the application of a chute out of its original design conditions (higher tonnage, different particle material, wet material, and so on) often lead to problems, which can result in lower productivity, increased.
The wear plate is manufactured by depositing high chromium, wear resistant materials on the mild steel base plate using open arc or submerged arc welding process. Consistent wear resistance guaranteed from surface down depth of the overlay. The volume fraction of primary carbides is maintained to provide a good combination of wear resistance and homogenous bonding.
The hardness is tested on machined flat surface just below overlay surface. Fine cracks perpendicular to the welding bead is normal due to natural stress relieving in a very hard matrix. Staggered cracking pattern on overlay surface contributes to good formability. The wear plate is suitable for severe wear and moderate impact applications.
The linings may be bonded onto the metal surfaces of the chute or launder, or supplied as a lining sleeve which may be fitted into the equipment with fasteners. Performance polyurethane is acknowledged to be one of the most abrasion resistant lining materials available to the UK aggregate processing industries. This method catches and holds the material, allowing it to wear on itself rather than on a sacrificial wear plate. CCO hard facing coke handling bin liner product range includes CCO – Chrome Carbide overlay liners (Weld overlay), Sintered carbide liners and steel liners. Uniformly distributed hexagonal chromium and complex carbides imbedded in tough austenitic and martens tic matrix for high temperature applications. CCO wear resist plate machined parts used in port bulk material handling.
♦ Weld overlay hard facing on mild steel backing ♦ Higher abrasion resistance compared to stainless steel, Quenched and Tempered steel ♦ Higher abrasion and impact resistant than ceramic ♦ Easy to form, weld, roll ♦ Can be cut by plasma ♦ Different grades for different applications ♦ Excellent impact and abrasion resistance ♦ Available in sheet form, replaceable wear liners or fully fabricated assemblies