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In the welding industry, pipe welding positioners are seen as one of the most important machines of all.
You can use them and drastically improve the quality of your welds. But do you know everything about these pipe positioners for welding?
This article will revolve around everything about pipe and tank positioners for welding. Rest assured that by the end of this article, you’d know more things about them, and better, you will find the exact pipe positioner that you need.
What are Pipe Positioners for Welding?
Pipe welding positioners are machines that are practical for a welding process.
They are machines that you can use to help you with welding. It can spin, rotate, and turn a workpiece at a 360-degree angle.
Are Pipes the Only Thing You Work With Using These Positioners?
No, pipes aren’t the only workpieces you can use for it.
You can also load and mount tanks, drums, and other parts and components that are circular in shape.
It’s called this just because round and cylindrical objects are the most common workpieces involved.
Different Pipe Welding Positions
In using these welding positioners, you can take advantage of a few pipe welding positions available.
There’s the 1G position, the 2G position, the 5G position, and the 6G position.
The 1G position is known to be the most basic welding position. It’s where the pipe sits on its horizontal plane; and it’s rotated along its own horizontal axis.
The welding you’ll perform would be on top of the pipe.
2G is the welding position that’s opposite of the 1G position.
It’s the position where you’ll weld the pipe or the workpiece on the side because it’s sitting at a vertical position; on its vertical axis.
The 5G welding position is the one exactly the same with 1G.
However, it’s a position where the pipe cannot be moved, turned, spun, or rotated; the pipe is just fixed at a specific horizontal position.
Last but not the least is the 6G welding position.
This is the position where the pipe welding positioner tilts the pipe at exactly 45 degrees (either on the horizontal or the vertical axis).
Akin to the 5G welding position, the workpiece is fixed permanently; it cannot be moved, spun, turned, or rotated.
The 6G position is suggested for welders that have reasonable and dependable experience in welding.
What Types of Workpieces Can be Loaded in Pipe Welding Positioners?
Regular pipes aren’t the only things you can load and work on with pipe positioners.
In fact, you can work on a wide variety of workpieces, some of the most common include:
Wheel and Shaft Pipes
And Many More
What are Pipe Positioner Jaws?
Also known as “chucks,” positioner jaws are tools to keep a workpiece in place.
They’re attached and mounted to the faceplate to clutch and make sure that the workpiece is held tightly.
What Advantages Can Pipe Turning Positioners Give You?
Pipe and tank positioners for welding can give you the following benefits and advantages:
Increased Welding Productivity
Higher Rates of Weld Deposition
Decreased and Reduced Welder Fatigue
Increased and Heightened Safety of Welders
Decreased Floor Space For Welding Production
Reduced Errors and Rejects
Reduced Welder Tiredness and Fatigue
Different Types of Welding Positioners?
Pipe positioners for welding can be categorized and differentiated in many different ways.
But, the most common would be through its automation: Manual, Semi-Automatic, and Automatic.
These are the machines that you can operate using levers and foot pedals to rotate the plate.
The speed and direction would depend on your manual control; it uses no robotics.
Semi-Automatic pipe positioners are machines that you can combine with accessories. This is done so you can achieve better and highly improved productivity.
One good example of an accessory would be a stationary torch; the positioner would move below or above the torch, depending on the position.
Automatic positioners are the positioners that utilize robots and highly intelligent machines. You’d want an automatic welding positioner if you’re going to perform large-bulk projects.
What are Pipe Roller Stands?
Pipe roller stands are tools or accessories that help a positioner hold the workpiece in place. They’re stationary accessories that supports or assists a pipe welding positioner.
You can choose from V-Heads and Roller Heads to hold your workpieces in place.
What is a Weld Positioner RPM?
RPM stands for Revolutions Per Minute. It’s the number of times the faceplate or the table spins or rotates within a minute.
Knowing it is important because this will determine how fast your welds can possibly be.
Also, most machines would only have a limit in their RPM; so you need to choose the one that fits your projects.
Who Can You Trust With Pipe Welding Positioners?
Waldun has been the king of pipe positioners in welding for almost 2 decades.
Since 2005, we have been considered as the go-to company for many different types and kinds of welding positioners.
From regular rotary welding positioner turntables – to pipe and tank welding positioners, you’ll never regret choosing us!
Whether you own a company that needs it, if you plan to be a distributor, or even if you’re a regular household welder – Waldun will be the best choice you’ll ever have!
Why Choose Waldun
With Waldun, you can get the exact type of pipe positioners to assist your welding projects. In addition to that, you will be able to get the machines you order in just 20 days!
You will also be able to enjoy a 1-year warranty for all the machines and equipment you get and purchase from us!
Send us a message for the inquiry you have about pipe welding positioners and rolling machines! Get a free quotation for whatever equipment or machines you need!