Weld Overlay Plate

You’ll get the most out of this guide if you need to learn overlay plate (AKA wear plate) is exceeded only by your willingness to execute and make a purchase. How do you determine where to purchase overlay plate from? How do you tell which overlay plate provides you the best wear life to get your equipment back up, quickly? Here are a few factors you need to consider when purchasing or researching overlay plate. Combine this information with some practice and you are well on your way to becoming a savvy CCO plate expert.

The overlay plate has surfacing layers. How about flatness?

Based on industrial standard, the flatness of the overlying plate shall be control within ±3mm/m. so you may ask how to make sure of the wear plate flatness. Then how to test the exact flatness of chromium carbide plate?First of all, the steel plate should place on the flat ground. It is simple to use a steel ruler with the ruler standing on the steel plate. Measure the maximum distance between the lower end of the ruler and the steel plate, corresponding to the shape of the steel plate.Second, there are special tools for higher accuracy. Measuring straightness by using a very rigid rectangular section ruler with a measuring scale similar to a depth gauge.Third, a laser shaper for automatic measurement is a more advanced test method. All three principles are the same, but that the speed and accuracy are different. You can check overlay plates by your tools at hand.

Can CCO plates have welding cracks?

Answer is yes. overlay plates, welding cracks shall be evenly spaced, and the cracks shall be fine. The production process of a wear-resistant composite plate is made by metallurgical surfacing, either open arc welding or submerged arc welding. Welding current is generally 500 ~ 700A, and the temperature of the welding arc reaches 6000 ~ 7000 ℃. The instantaneous high heat causes the welding wire and the base plate to reach the melting point to form a molten pool (so-called bead), and the alloy powder added to the molten pool is melted to form a surfacing layer. In the cooling process after thermal deformation, to release the welding stress existing in the surfacing composite steel plate, many cracks of different sizes will be generated in the direction of the surfacing layer perpendicular to the bead. This crack is the result of stress release. Therefore, if there are no cracks or few cracks on the surface of the overlay plate, it is an unqualified product! These cracks seem to be very easy to worry about. They are afraid that the wear-resistant composite steel plate will spread into the base plate during use, and even they are scared of breaking or falling off. This worry about cracks is unnecessary. Production belongs to metallurgical combination and has excellent bonding performance. The blow does not fall off or break during use. As long as the crack intervals are uniform and the cracks are small, there is no problem.

How to test and make sure of the surfacing layer size?

It is best to use UT for testing. UT thickness measurement is possible. The echo from the interface between the two materials is visible due to the slight velocity difference between carbon steel and stainless steel cladding. However, repetition is minimal. Do not use a thickness gauge with a digital display. UT instrument with A-Scan presentation is necessary. If UT is not available, can measure after grinding, the surfacing layer shall be visible, flat and no unevenness, and the average thickness is measured at multiple points

How to judge an overlay plate with surface painting?

We all know the saying, “don’t judge a book by its paint.” Ironically the same goes for CCO plate. One area of concern is the cracks that appear. The surface of the plate will exhibit numerous hairline cracks, which are a natural stress-relieving phenomenon that is essential to the performance of the plate. It enabled the plate to be formed, bent, and rolled without damage. These operations are maybe necessary for your replacement parts. Sometimes plates are entirely painted. It may make the plate appear aesthetically pleasing, but this is a tactic to cover imperfections or inconsistencies in the welds. Proceed with caution when dealing with companies that provide fully painted plates. The exception would be when the customer specifications require this step.

Can overlay plates have welding defects?

The quality defects of the wear overlay welding are common. When the relevant technical personnel inspects the welds of the chromium carbide overlay plate, they should find the defects early and limit the welding defects to a specific range to ensure the safety, economy, and stability of the unit. Run. The following is an analysis of these defects. Stomata The most common occurrence of chromium carbide plates during welding is hydrogen pores, which are divided into internal pores, surface pores, and joint pores. The leading causes of pores are: the edge of the bevel is not clean, there are moisture, oil stains and rust, the electrode or flux has not been baked according to regulations, the core is destroyed, or the coating has deteriorated or peeled off. Due to the existence of pores, the useful cross-section of the weld is reduced. Excessive pores will reduce the strength of the weld and damage the compactness of the weld metal. Undercut The depression left at the edge of the weld is called an undercut. The cause of undercut is due to excessive welding current, fast bar speed, too long arc, or improper angle of the electrode (wire). Undercuts reduce the working section of the base metal joint, which causes stress concentration at the undercuts, scattered in important structures or dynamic load structures. Undercuts are generally not allowed, or the depth of undercuts is limited. Slag Slag inclusion is the slag remaining in the weld. Slag inclusion also reduces the strength and compactness of the weld. The leading causes of slag inclusion are a. Residual slag left by aerobic cutting or carbon arc gouging at the edge of the weld; b. Bevel angle or welding current is too small or welding speed is too fast; c. “Dross” is formed because the flow is too low, or the rod is improperly moved. D. When alkaline electrodes are used, the slag will be caused by the arc is too long or the polarity is incorrect. Not welded or fused When welding the chromium carbide plates, the root of the joint is not completely melted. It is called non-penetration; there is local non-penetration in the weldment and weld metal or weld layer. It is called the unfused. Therefore, no essential structural parts are allowed to be incompletely welded or unfused.

How about overlay plate cutting edges?

Cutting edges shall be all around: linear, no burrs; it is best to use a large plasma cutter. A precision cut surface has the following characteristics: Square face (less than 3-degree bevel) Smooth, with nearly vertical draglines Little to no nitrides or oxides Little to no dross, and what dross is present should be easy to remove Minimal heat-affected zone and recast layer

How about the total thickness of the wear plate?

The answer for this question is the thickness shall be controlled within the allowable range, ± 0.5㎜;

How about the hardness of overlay plates?

Hardness shall be within the required range. Due to the problem of the oxide layer and surface flatness on the surface of the wear-resistant steel plate, when testing the wear-resistant plate, it is best to mill off 1.0-2.5mm on the surface of the steel plate, and then perform hardness inspection on this surface. Generally, we recommend that you mill off 2.0mm for hardness inspection. The testing tool is preferably a desktop hardness tester (the data monitored by the portable hardness tester can only be used as a reference). The general hardness is HRC55-62;

What is a suitable alloy composition?

If possible, measure and check alloy composition. Not all applications are the same; it sounds like a simple thought. If requests are different, then shouldn’t the solution need to be changed? Consider looking for a company that offers multiple chemistries. If you have an extreme abrasion application, then you need a CCO plate that is tailored to meet the harsher abrasion and wear. For abrasion challenges that include impact elements, you need a solution that can handle the beating and not destroy the plate. Look for a company that can work with your needs, provides you a solution that addresses your specific application.

How about allowable metallographic?

If possible, do metallographic analysis. The volume fraction of Cr7C3 carbides in the metallurgical structure can reach more than 50%. In the extension of chemistry, the most significant characteristic of the alloy overlay is its microstructure. Hence, when checked out under a microscope, the carbides will take the form of white substance against a dark background, that that’s the matrix. A perfect microstructure, for more excellent abrasion resistance, must have a dense array of needle-like carbides that, in cross-segment, look as slender hexagons with a small hole in the middle. Moreover, whenever you notice an appearance of uneven shaped spots or avenues of white. Such as either ladder, fish-bone patterns, or central poles with rungs on any of the sides. This is a sure sign that the carbon content is beneath optimum for high abrasion resistance, but it has also improved impact-resistant properties.

Which kind of supplier is trustworthy to buy wear plates?

The wear plate suppliers are different, and the products and production processes are different market position. The main is to look at the history of the supplier and the customer lists from suppler; the second, to see its scope of supply; the third, to see the boss, whether he is honest and reliable. Generally, the long-established manufacturer has a well-known reputation in the market and is always under the attention and supervision of people. The chromium carbide plates produced by him have reasonable quality assurance.

The test sample plate is a must before purchasing

Look at the material of its products. The selected wear plate must have a higher wear resistance. The wear plate must replace the machine to withstand severe wear during use. It must have excellent processing properties so that we can use it at any time, replace it with the wear-resistant parts we need. It is best to check the sample. Through the test sample plate, we can conduct in-depth understanding and testing of the product, know how the product is processed, and know what characteristics the product has when it is used. Therefore, you need to look at the model before purchasing and using the wear plate to choose a product that you think is better and more suitable so that you can be assured when using it. When it comes to purchasing the CCO plate, make sure to look deeper into the aspects of the plate and manufacturer providing it. Your down equipment needs to be repaired and stay operational for your site to make a profit. You do not want to throw your money away by compromising production time; you need to ensure the CCO plate you are proceeding with is the global standard in overlay plate. Getting excited yet? If you get confused, don’t give up; we have folks who can help you with purchase of chromium carbide overlay plate. Contact us now!

What is the Base Plate for a Chrome Carbide Overlay Plate?

Chrome carbide overlay plates usually begin with a base type of mild steel.

You can also customize it depending on the strength, flexibility, and hardness you need.

What is the Alloy Layer For Chrome Carbide Plates?

An alloy layer is the alloy that stands between the substrate and the Chrome carbide plate.

The alloy layer for Chrome carbide plates is none other than Chrome carbide alloy layer. It usually has:

• Chrome(CR) of 27% to 35%
• Carbon (C) of about 5.0%

What Test Machine is Required for Chrome Carbide Plates?

You can use many testing machines for Chrome carbide overlay plates.

We here at Waldun, we utilize metallography experiment instruments, as well as testing machines for:

• Corrosion resistance
• Abrasion resistance
• Overlay testers

How Do You Make Chrome Carbide Overlay Plate Package Before Delivery?

Choosing the packaging of how your Chrome carbide plates will be is necessary.

You can select from a wide range of packaging; there’s plastic films, non-fumigation pallets, steel pallets, wood, etc.

What Welding Wires Can be Used for Welding Chrome Carbide Overlay Plates?

There’s a wide range of options you can choose from. You can choose to use solid gas metal arc welding (GMAW) wires, composite metal-cored (GMAW) wire, and so on.

But, the most common type of welding wire you can use is flux-cored welding wires.

What is the Thickness, Length, and Width That Can be Manufactured for Chromium Carbide Overlay Plates?

Waldun can specify the Chrome carbide overlay plates depending on your need.

However, here are some benchmarks you can use as a guide or basis:

• Thickness typically has a range between 3/8 inches to 1-1/2 inches thick
• Width is usually about 4 to 8 feet
• Length, lastly, typically sits at 8 to 20 feet

How to Cut to the Length of the Chrome Carbide Overlay Plate That You Need?

You can actually get the exact length of the Chrome carbide plate you need.

Plasma cutting is the most common method, as well as the most relied on. However, there are other methods available.

They include water jet cutting, as well as high-powered lasers.

How Do You Weld Stud on Chrome Carbide Plates?

Stud welding is what you need to do to link Chrome carbide plates to other components.

Basically, the principle is that the Chrome carbide plate is fastened by the stud’s welding torch. One of the ends of the stud is touching the plate’s surface, then the arc welding will start.

What Kind of Chrome Carbide Overlay Plate is More Suitable for Acid Environments?

A myriad of Chrome carbide plate types can effectively and efficiently be used in high acid environments.

But, you will find it better and more effective if you utilize plates with high carbon content.

What Standards are Required for Chrome Carbide Overlay Plates?

Different countries require different standards for their Chrome carbide plates.

We here at Waldun are certified in the Asian, American, European, and Australian standards. You can check out the certifications we’re certified against when you craft the transaction with us!

What Powders Can be Used for Welding Chrome Carbide Overlay Plates?

You can use a wide range of powders for welding Chrome carbide plates.

From atomized iron welding powders to sponge irons powders, you can choose depending on what you need!

What’s the Best Chromium Carbide Overlay Plate for ATM Machines?

You can utilize many kinds of CCO plates for the chest of ATM machines.

But, the best type of Chrome carbide plate for ATM machine chests is a mild steel base. It’s because of the high levels of abrasive resistance.

What’s the Best Chromium Carbide Overlay Plate for Coal Mining?

Equipment and machines in the mining industry require high levels of impact and temperature resistance.

This is why it’s best to use white iron material because of its high levels of Chrome and molybdenum.

However, it’s not that highly resistant to scratches; nevertheless, you can be sure of its high impact and stress situations.

Can I Buy Chromium Carbide Overlay Plate From Chinese Chrome Carbide Plate Suppliers?

Yes, China is among the most prominent in the world when it comes to CCO plates.

You can choose from a lot of Chinese manufacturers of Chrome carbide overlay plates. However, Waldun has been topping the lists for more than 2 decades already.

What’s the Difference Between Acroplate 1600 and Your Plate?

Acroplate 1600 is a type of steel plate, resistant to wear and is manufactured by Western Australia’s Alloy Steel International.

Its production process allows it to have dominant levels of Chrome, making it one of the best across the entire alloy matrix.

The main difference that it has with your regular Chrome carbide plate is that it has diverse levels of Chrome. You can take advantage of its versatility in a lot of different ways.

How to Purchase Chromium Carbide Overlay Plate for Buckets?

Chrome carbide plates are part of the more popular types of wear plates used for excavator and truck buckets.

Before you purchase, it is imperative that you check the size of and the dimensions of the buckets where you’re going to apply it.

In addition to that, you also need to think of what type of resistance you need. Doing so will also allow you to specify the type of plates you need for your buckets.

How to Judge Hardfacing Chromium Carbide Overlay Plate?

When we’re talking about hardfacing CCO plates, you need to take note of a couple of factors.

• Chemistry of the CCO plate
• Hardness of the CCO plate
• Wear resistance properties
• Life expectancy

These are the most important factors you can judge and choose from.

What is a Manganese Carbide Plate?

Manganese is an element that appears in a pinkish-gray color.

Its addition in a Chrome carbide plate makes it harder and tougher. But, it also makes it more brittle and it’s easily oxidized.

This downside is answered by adding a higher melting point to the plate.

What is the Difference Between Overlay Plates and Chrome Carbide Plates?

Chrome carbide plates are clad plates that have higher and stronger resistance. It performs better in high stress situations.

Overlay plates are plates that are primarily used for welding overlay. It’s comprised of a mild steel base and performs best in recovering or rehabilitating a part or component.

What is the Difference Between Tungsten Carbide Plates and Chrome Carbide Plates?

Although they’re similar, these coatings have a lot of indifferences.

One of the best and the most recognizable differences would be their temperature limit.

You can use Chrome carbide plates for higher temperature applications; it has a limit of up to 725 degrees Celsius or 1300 F. Tungsten carbide, on the other hand, only has a limit of 400 degrees Celsius or 730 F.

What is a Chromium Carbide Overlay Plate HS Code?

HS code is a short term for harmonized system. It’s what described the distinction of certain types of goods.

HS codes for Chrome carbide plates depend on the type, kind, and the chapter of the particular plate.

The HS structure is:

• Has 99 different chapters
• Chapters have 21 sections
• It’s structured to be a six (6) digit identification code
• It has a total of 5000 commodity groups

The first number is the chapter, the second is the heading; while the third, forth, and fifth are subheadings.

How Do You Weld a Chromium Carbide Overlay Plate?

Welding Chrome carbide plates isn’t actually a challenge.

As a matter of fact, you can perform it using regular and standard welding electrodes. The procedure just involves:

1. Preheating the base metal where the CCO plate will be attached
2. Position and align the CCO plate to the base
3. Weld the Chromecarbide overlay plate to the substrate

What is Chromium Carbide Overlay Plate in Pressure Vessels?

Integrating or installing CCO plates in pressure vessels is used for restoration, recovery, or for adding durability, strength, hardness, and corrosion resistance.

You can proceed to installing it for the purpose of higher endurance and longer lifespan or life expectancy.

What are Different Chromium Carbide Overlay Plate Applications?

The process of producing or manufacturing Chrome carbide plates is specifically for the purpose of enhancement.

This is the reason why you’d want Chrome carbide plate applications are always for temperature, impact, wear, and abrasion. The most common applications for Chrome carbide plates include:

• Power and Generation Industry
  • Discharge pipes
  • Conveyors
  • Mills
  • Generators
• Cement Industry
  • Pump shells
  • Vibrating screens
  • Pipelines
  • Buckets
• Paper Industry
  • Spiral conveyors
  • Cyclone linings
  • Transition elbows
  • Pulping agitators
• Coal Industry
  • Bores
  • Coal pipes
  • Pumping bodies
• Mining Industry
  • Wear rods and plates
  • Cover plates and enclosures
  • Hopper lines

Apart from these, there are other CCO plate applications. It’s mostly used to resist the myriad types of wear that can occur to a component.

What is a Wear Alloy Plate?

It’s a type of plate made up of varying types and kinds of metal and element combinations.

You’d want to use it to increase resistance against certain wear factors, including:

• Abrasion
• Corrosion
• Friction

What is the Chromium Carbide Overlay Plate Composition?

Chrome carbide overlay plates are comprised of:

• Mild steel base
• Carbon
• Chrome
• Manganese
• Silicon
• Molybdenum

What is a Chromium Carbide Overlay Plate Manufacturing Machine?

Chrome carbide overlay plate manufacturing or production machines are machines used to produce or manufacture Chrome carbide overlay plates.

We here at Waldun manufacture and produce a prolific amount of CCO plates on a daily basis. Our machines and equipment have high automation with simple operation.

What is a Chrome Carbide Plate Type?

Different Chrome carbide plates differ and vary based on the steel base as well as the coating.

Depending on what you’ll be using it for would be the best type and kind of Chrome carbide plates.

What are the Differences With Our Chrome Carbide Plate and Your Chrome Carbide Plate?

Waldun’s Chrome carbide plates aren’t regular. Our CCO plates have high levels of Chrome, about 25 to 40%, whereas traditional and regular plates only have 10 to 20%.

In addition, the Cr7C3 content that our plates have exceed the regular 50%.

This can result to uninform texture but with higher hardness and durability.

Smooth Surface Premium Chrome Carbide Plate

Smoothened-surface plates are bimetal plates that are smoother because it went through cold rolling more.

You can use it for a large variety of applications, it’s perfect for furniture, structural, even chemistry and petrochemical industries.

Chrome Carbide Plates & Bucket Rebuilding

Apart from its usual applications, you can also use CCO plates to rebuild and restore buckets.

The high levels of Chrome and carbon make it hard, allowing it to resist more impact.

Rebuilding buckets using Chrome carbide overlay plates has been prominent, especially because of the fact that it has properties that exceed that those of regular metal.

Waldun is China’s number one Chrome carbide overlay plate manufacturer. We are equipped with the most efficient logistics system, as well as a Research & Development (R&D) department.

You can also bank and count on us to support the OEM requirements you need!

Reach out to us and get the custom made Chrome carbide overlay plates you require!

Waldun’s Chromium Carbide Overlay Plates

Across the entire country, Waldun is known to be the best manufacturer of Chrome carbide overlay plates.

Our CCO plates come in a wide variety of forms and types; you will never have any problems when you choose us!

If you have any queries, don’t hesitate to contact us!

What’s the Difference Between Hardox Chrome Carbide Overlay Plate and Hardox?

Technically, Hardox Chrome carbide plates have been proven to exceed regular Chrome carbide plates in terms of hardness, durability, as well as wear and abrasion resistance.

The integration of Hardox is what makes it all the more efficient and effective; delivering extra toughness, welding ability, and hardness.

Can I Get a Free Chrome Carbide Overlay Plate Sample?

Different manufacturers have different regulations and policies when it comes to samples.

But, here at Waldun, we’ll never fail to offer a free sample; we can even customize it to what you need!

What is the Lead Time For Chromium Carbide Overlay Plates?

For Chrome carbide plates already available, you can receive it within 5 to 10 days.

If you need others or if you need to specify, we can have it delivered in about 15 to 20 days at the maximum.

What is the Service Life for Chrome Carbide Overlay Plates?

Generally, the service life you can expect for Chrome carbide plates last as much as ten (10) times of that of regular carbon steel.

So, if regular carbon steel can last for 5 years, Chrome carbide plates can last up to 50 years, depending on usage, of course.

Here at Waldun, our Chrome carbide plates last as much as five (5) times compared to other manufacturers!

What is the Minimum Order Quantity (MOQ) of Chromium Carbide Overlay Plates?

The MoQ of Chrome carbide overlay plates will depend on the manufacturer.

For us here at Waldun, we don’t have any MoQ. We will give you the number and the amount you specifically need for your business.

What is the Payment Terms for Purchasing a Chromium Carbide Overlay Plate?

Here at Waldun, we can accept Telegraphic Transfers (TT), Commercial Letter of Credit (LC); and if you have a good credit standing, we can accept Open Account payments.

Who Can You Trust With Overlay Plates?

There are a lot of companies you can work with if you need overlay plates.

Whether you need to purchase overlay plates, or you’re looking for a partner – we here at Waldun are always ready to give the assistance you need.

We can help you with premium and high-quality Chromium Carbide Overlay plates. Our plates are made and designed specifically for areas that have high abrasion under moderate temperatures and impact levels.

What is the hardness of the overlay plate?

Overlay plate welding layer has an extreme hardness.

The micro-hardness of carbide can reach above HV1700-2000, and the surface hardness can reach HRC58-62.

What is the flatness of the overlay plate?

Overlay plate flatness shall be controlled within ±3mm/m.

Our advanced welding process strictly controls the deformation of the welding.

Also, after welding, we use a leveling machine to level the overlay plate.

How to manufacture a overlay plate?

We have 7 major steps to manufacturer a overlay plate. Our advantages is to welding a big plate by CNC system at one time.

Step 1 Rough cutting: cutting the raw material into a rough size plate, like 1500X3000mm.

Step 2 Welding: open arc welding or submerged arc welding overlay on the substrate. Usually, one square meter of a overlay plate takes 4 hours, for example of 6+4.

Step 3 Inspection: this is to check the overlay plate’s quality if there is a welding defect on your plate.

Step 4 Repair welding: this is the repair of welding defects.

Step 5 Precision cut: cut it to the size you need.

Step 6 Leveling: using a leveling machine to level your overlay plate to your desired levelness. Normal is at ±3mm/m.

Step 7 Punching and stud welding: this can be done according to your specific requirements. If you have other requirements, you can contact us.

How to control the quality of overlay plate?

When plan to purchase overlay plate, you shall mostly focus on the quality. The best quality control better adopts process quality management. That’s what we are doing.

Waldun has always been dedicated to provide good quality products. We test the overlay plates strictly.

To prusue good quality and customer satisfaction, we have certified with ISO9001 quality management system, ISO14001 environmental management system. We sincerely provide high quality wear resistant solution products and services to customers.
We will always supply our best products, adhere to quality first and keep up the spirit of striving for perfection.

How long is the delivery time of overlay plate?

Generally it is 5-10 days if the goods are in stock. or it is 15-25 days if the goods are not in stock, it is according to quantity.

Can i get free sample of overlay plate?

Yes, you can get the sample free of charge.

What is payment terms of overlay plate?

We accept TT,LC.If you have good credit, we can accept OA.

Can i get after service if i buy overlay plate?

WALDUN has a professional after-sales service team and we are able to quickly solve customer’s problems. If there are any quality problems, the responsible person will provide reasonable solutions within 12 hours after being notified.