Overlay Welding Machine | Hardfacing welding machine
WALDUN is an expert on providing hardfacing overlay welding machine.
WALDUN have focused on the welding wear plates production for many years, so we can handle solutions for production of wear plates. Including welding, cutting, leveling and etc. You can rely on us and we will be your best partner in China.
One head overlay welding machine is an ideal entry level machine for production of chromium carbide wear plates. With the advantages of simple operation, low cost and long service life.
You can also buy two heads, three heads and four heads overlay welding machine from us.
Overlay Welding Machine Intro
Overlay welding machine with one welding head is optimized based on the original structure, the main improvement is update of control system, it has a more humanized operation interface;
The welding head made a number of improvements, making the machine running process more smoothly, totally enclosed rocking slider can guarantee the stability of the swing and maximum flow, to ensure the use within the cycle;
Reasonable smoke dust removal system can effectively remove 90% of dust in production, to provide better working environment for operators;
Equipped with the basis of the bottom beam for the customer from the trouble of pouring concrete foundation, convenient installation, convenient for user to move the machine; also has new vitality and more high-end appearance!
Overlay Welding Machine Feature:
- High automation, one button start and stop, simple operation, greatly simplifies the operation process
- Barreled welding wire located above the beam, to ensure smooth wire feeding
- Water cooling effect is good; ensure welding wear-resistant plate, plate deformation after welding is very small
- CNC systemis used to control the operation of the machine, AC variable frequency speed regulation, improve equipment reliability
- IPC control the stability of the platform, in order to ensure the long time stable operation of welding system
- Machine parameters can be set to make any combination of the welding torch welding
- The integration of multi welding torch swing, driven by AC servo motor, stable swinging, weld forming beautiful
- Breakpoint welding function
- Air-cooled torch improve consumable life
One Head Machine Parts List:
|1||Main body||4000Ⅱ||6m*4m*2m(can be customized)|
|2||Rail||38kg railLGD12 rail||6.0m*2 sets 3.5m*2 sets|
|3||Welding elevating body||Two sets||Welding torch lifting driven by reducer and lead screw, guide bar adopts double cylindrical linear guide rail|
|4||CNC system||One set||F2300A CNC system|
|5||CNC programming software||One set||Standard software|
|6||Horizontal servo motor and drive||One set||750W servo motor and drive|
|7||Longitudinal servo motor and drive||Two sets||750W servo motor and drive|
|8||Swing mechanism||One set||Servo motor drive ball closed sliding reciprocating motion|
|9||Wire mechanism||One set|
|10||Surfacing welding platform||One set||（Can be customized）|
|11||Welders||One set||Shanghai HUGONG NB-630 OR AOTAI|
|12||Dust removal system||One set|
Overlay Welding Machine Data Sheet:
|1||Single layer welding thickness（mm）||2.5mm～6.5 mm|
|2||Welding torch lifting range(mm)||160mm|
|3||Longitudinal range (mm)||4200 mm|
|5||Plate welding effective length (mm)||3500 mm|
|6||Plate welding effective width (mm)||2200mm|
|7||Rail precision||Main rail straightness :0.4mm/1000mmu|
Idle rail straightness: 1mm/20000mm
|8||Intersection point offset||≤1mm|
|12||Repeated positioning accuracy||±0.4mm/10m|
Other overlay welding machines
WALDUN will help you to choose the right and best overlay welding machines for you, we have an excellent after-sales service team. To make sure you use the equipment properly after you buy it, and also we will help your importing from China to your factory.