How to Manufacture Chrome Carbide Plate?
Quality is of the utmost importance in getting Chrome carbide plates.
With better control comes better quality, and Waldun is a master of that.
For many years, Waldun has been dedicated to providing excellent quality products.
We have a special quality management system, ensuring higher and better quality products.
We here at Waldun always perform in the best of our ability to provide high quality products to our clients.
Waldun follows a 7-step procedure in producing and in manufacturing Chrome carbide plates.
The main advantage that we have is we weld a big plate using a CNC system in one go.
STEP 1: ROUGH CUTTING
This procedure involves cutting the raw materials into a plate. This plate will have a rough size, typically in 1500 x 3000 mm.
STEP 2: WELDING
Then, it will involve open arc welding or submerged arc welding overlay (SAW) on the substrate.
The most common would include one (1) square meter of a Chrome carbide plate; this usually takes four (4) hours (6 + 4, for example).
STEP 3: INSPECTION
Inspection is the part where the quality of the made Chrome carbide plate is checked.
This is when inconsistencies and mishaps are checked and evaluated; if there are, we go to the next step, which is…
STEP 4: REPAIR WELDING
All the welding defects you see are fixed in the repair welding procedure.
Whether it’s a crack, overlapping, , porosities, etc., it’s fixed during this phase or process.
STEP 5: PRECISION CUT
Precision cutting is the process of cutting the CCO plate to the size you need it to be in.
This is where we specify the dimensions of your product or material.
STEP 6: LEVELING
Based on your desired levelness, we’ll be producing the exact type and kind of Chrome carbide plate.
The normal level is at ± 3 mm per m.
STEP 7: PUNCHING AND STUD WELDING
Last, but definitely not the least is punching and/or stud welding.
This is done in accordance to the actual requirements you have for the design and finalization.
Waldun offers excellent treatment and customization. Don’t be afraid to contact us if you need a particular style or kind of design!