Chromium Carbide Cored Welding Wires

Chromium Carbide Welding Wire – The Ultimate FAQ Guide

In welding, nothing beats the strength and some properties of Chromium and Carbon combined.

This is why Chromium Carbide welding wires are famous in the industry.

They’re used by a wide variety of welding companies and organizations. Furthermore, its applications are widespread.

What we will learn today in this guide will be all about Chromium Carbide Welding Wires. What they are, how they’re made, where you can use them – and everything else between the lines.

What is a Welding Wire?

A welding wire or an electrode is the material used to weld and fuse different pieces together.

Usually bought in a form of a spool, it’s what generates the heat. Therefore, it is what’s responsible for the fusion of 2 different parts and components.

What is a Hardfacing Wire?

Hardfacing wires are technically the same thing as welding wires; just different terms.

It’s only referred to as hardfacing wires when they’re used for hardfacing, not welding. But, for you not be confused, they are the exact same thing.

What is Chromium Carbide?

Chromium Carbide is a compound that is a combination of chromium and carbon.

It’s usually a ceramic material made from the two elements and is high in:

• Hardness
• Strength and Durability
• Corrosion Resistance

Can Chromium Carbide be an Effective Welding Wire?

Yes, you can use it as an effective welding or hardfacing wire.

In fact, it’s deemed and considered as one of the most effective because of its properties.

What are Some Benefits of Chrome Carbide Hardfacing Wires?

Using Chromium Carbide welding wires can give you a lot of benefits and advantages.

Some of the most common and the most recognized ones include:

Flexibility and Repair Versatility

Because of its flexibility, you can use it in a wide range of applications.

In fact, it’s seen as the best solution for hardfacing because of its properties.

Ease of Application and Procedure

Thanks to the properties of chromium carbide wires, any application would be done with more convenience and with more ease.

You can weld it in different positions! You can do upside down, flat, vertical, and even overhead welding!

You wouldn’t have to worry about the process speed because you can complete any project quickly and without any hassle!

Extreme Strength and Durability

It’s not unknown that chromium carbide contains abundant amounts of carbon and chromium.

Because of this, it’s known to produce stronger alloys that have better resistance against:

• Wear
• Abrasion
• Corrosion
• Erosion

The strength is part of the primary reasons why it’s one of the most sought after compounds.

What are Hardfacing MIG Wires?

These are the wires that are used in MIG welding, but would be used in hardfacing.

They’re usually made from mild or carbon steels that have coating; also, it has a continuous electrode.

What are Flux-Cored Hardfacing Wires?

The type of welding wires made from a metal sheath with powdered materials in its core.

Their main purpose is to be able to weld and work on thicker and more sensitive metals.

What are the Two (2) Types of Flux-Cored Hardfacing Wires?

The two flux-cored hardfacing wire types are:

Self-Shielded

This type of wire uses its own composites to protect the weld pool from the gas generated.

Because there’s no gas shield, you’ll find it portable and you can carry it easier.

Gas-Shielded

Gas-shielded wires, however, work best with harder and tougher materials and compounds.

This is because you can easily eliminate slag from the end product.

Since it uses gas for protection, you can use it if you want a faster process.

How Are Chromium Carbide Welding Wires Made?

Chromium Carbide is a compound made from Chromium and Carbon – and this is the base component of Chromium Carbide Welding Wires.

The produced material is what you can use to coat to a hardfacing wire to share properties.

Where can Chromium Carbide Wires be Used?

Chromium carbide welding wires can be used in many different applications.

However, the most typical of all applications it can be used in involve the following processes:

• Improvement of the Corrosion and Abrasion Resistance of Parts and Components
• Hardfacing of High Impact Parts Like Fuel Mixer Blades, Conveyor Screws, and Pumps
• Increasing Hardness of Heavy-Impact Machineries and Equipment

The industries where its benefits are more applicable include:

• Oil & Gas Industry
• Construction Industry
• Industrial Industry
• Mining Industry
• Milling Industry

What is the Purpose of Hardfacing Using Chromium Carbide?

One of the main properties that chromium carbide wires have is its hardness.

Its main purpose is to provide a tougher coating of material to a part or component.

Apart from that, its other purposes include, but are not limited to:

• Preventative Maintenance to Avoid Damage
• Restore a Part or a Component
• Smoothen a Part Through its Properties
• And Many More!

What is Hardfacing in Welding?

Hardfacing is the process of depositing tough material onto a part or a component. In this process, you’ll use welding to attach a material to the surface of the workpiece.

Usually, you’d need to use wear-resistant materials to lengthen the life of the equipment.

What is a Welding Wire?

A welding wire is a slim metallic material that you use for welding.

They are the materials that are consumed in the process.

Furthermore, they’ll be what you’ll use to perform the attachment of different materials together.

What is a Welding Rod?

Welding rods are thick filler metals that complement the welding process.

They’re more often used for joining two base metals or for welding purposes. You’d melt them and they combine the base metals.

Is Welding Wire and Welding Rod the Same?

No, welding wires and welding rods are two different materials.

They differ in size and in shape; welding wires are just thin pieces of wires. Furthermore, they’re sold in spools.

Welding rods, on the other hand, are thick pieces of metal you use for welding.

What are the Different Types of Arc Processes For Hardfacing?

Here are some of the arc processes for hardfacing welding wires:

• Shield Metal Arc Welding (SMAW)
• Plasma Transferred Arc Welding (PTA)
• Gas Tungsten Arc Welding (GTAW)
• Gas Metal Arc Welding (GMAW)
• Flux Cored Arc Welding (FCAW)
• Submerged Arc Welding

What are the Types of Welding Wires?

You can use a wide range of welding wires for your hardfacing procedure.

Some of the most commonly used include:

• Aluminum Welding Wires
• Flux Cored Wires
• Joining Cored Wires
• Hardfacing Cored Wires
• Thermal Arc Spraying Wires
• TIG Rods Cored Wires
• Cladding Cored Wires

What are Welding Wires Made Of?

Different types of hardfacing welding wires have dissimilar content.

However, the most common content that they share include

• Mild steel
• Coating
• Manganese
• Carbon

What is a.035 Hardfacing Wire?

The .035 flux cored hardfacing wire is a multi-purpose wire that you can use in many applications.

.035 is the size of the wire; it translates the thickness of the material.

You can find that it’s the most effective in enhancing a part or a component, preventing wear.

Moreover, you can also use it to improve a part’s impact resistance, to repair it, among others.

What are the Best Applications for Using Welding Wires in Hardfacing?

You can apply hardfacing welding wires to a series of machineries in different fields such as:

• Oil and Gas
• Power and Generation
• Industrial and Manufacturing
• Construction
• And Many More

Is Hardfacing Using MIG Wire Effective?

Yes. You can actually use MIG wires to perform hardfacing on certain surfaces or components.

Almost all MIG wires are coated with copper. What this does is it slows down oxidation.

Moreover, it lasts longer than other types of wires.

What is a Metal-Cored Wire?

A metal-cored wire is a hollow metal tube made with minerals, metals, and chemical powders.

Mostly, it contains abundant amounts of iron for resistance.

You could use metal-cored wires if you want to make products that are:

• High-temperature resistant
• Higher strengths from impacts
• Less corrosive (because of its reduced oxidation)

What is a Flux Cored Wire?

Flux cored wires are wires filled with compounds of deoxidizers and alloys.

You can use them if you’re hardfacing surfaces that are not smooth. Using these types of wires, you will be able to:

• Perform in extreme temperature situations
• Have an increased rate of deposition
• Operate in larger diameters

What is the Difference Between a Flux Cored Wire and a Solid Wire?

Solid wires are mostly made up of steel that is plated in copper.

You ought to use solid wires if you aim to produce accurate and high quality products.

Flux cored wires can create stronger and more stable welds. You would want to use them if you’re producing more wear-resistant type of products.

What are Chromium Carbide Wires?

These are the types of wires that have high levels of chromium and carbide.

They’re perfect for your hardfacing procedure because of their properties. They’re strong alloys that you can use to create wear and corrosion-resistant materials.

What are the Pros of Hardfacing Welding Wires?

Using welding wires for hardfacing gives you the following advantages:

• Cost effective
• Relatively cheaper than other methods
• Gives the product the hardness and the toughness it needs
• Higher and better rates of deposition

What are the Cons of Hardfacing Welding Wires?

There also are some disadvantages of hardfacing welding wires and they include:

• Lower deposition rate
• Weaker efficiency
• Welder experience should be topnotch
• To achieve the best results, automated systems should be taken into account

SMAW or GMAW: Which is Better for Hardfacing?

SMAW or shielded metal arc welding is a process that utilizes heavy-duty machinery.

GMAW or gas metal arc welding uses equipment that are more portable and easier to use.

The quality of welding would depend on where your location is. If you’re going to perform hardfacing on stationary equipment, SMAW is better.

If you need to perform hardfacing in differnet areas, GMAW should be what you’re looking at.

What are Hardfacing Welding Machines?

These are the types of machines that you can use for hardfacing. It involves different processes and equipment within it, which can include welding.

Where Can You Get the Best Hardfacing Welding Service?

You can find many companies that perform hardfacing welding services. However, if you want the best one, you can work with us here at Waldun.

Our hardfacing welding services have been considered as the best and the most effective. We utilize many types of wires but among the most famous is our chromium carbide wires.

It’s effective and it’s something that you can count on to provide the quality of the welding and the hardfacing that you need.

Chromium Carbide Wires Prices

The usual price of Chromium Carbide Wires is somewhere between $7 and $12 per kilogram. However, that has a particular and a specific minimum order.

Here with us at Waldun, you wouldn’t have to worry about minimum orders! We can give you a free sample and a free quote if you need one!

Should you experience anything wrong with the product or the service, don’t worry! Waldun offers an after-sales service for all our clients who have concerns about our products or services.