Cladding pipe is a pipe cladded by a pipe cladding machine. Cladding pipe usually is a metallurgical attachment of clad material to a pipe. If you are looking for such pipes, you can contact WALDUN.
WALDUN is one of the top company for manufacturing cladding pipe. WALDUN Also can provide you related machine for production of cladding pipe.
Cladding Pipe Details:
Cladding pipe – chromium carbide overlay consists of Q235 steel pipe and chromium carbide wear-resistant layer, which generally accounts for 1/3-2/3 of the total thickness of the pipe.
Between the wear-resistant layer and the base material is the Metallurgy Union, the wear-resistant layer will not fall off, can withstand the big impact;
The processing and forming of wear pipe adopts two methods of rolling wear-resistant steel plate or directly surfacing welding in seamless pipe
The wear-resistant layer formed by surfacing welding inside the tube has the same performance as the wear-resistant steel plate
The method of surfacing welding wear-resistant pipe is flanged connection and welded connection
Build-up welding wear-resistant pipe can be processed into elbow, tee, cone, square pipe and so on
The minimum CRIMP radius is 20 times the thickness of the plate.
Cladding Pipe Characteristics:
WEAR-RESISTANT CHARACTERISTIC: adopt numerical control equipment, automatic inner wall surfacing welding chromium carbide alloy material, wear-resistant grain wear performance, adopt metallurgical fusion method, wear-resistant layer and base material realize metallurgical bond, namely atomic bond. The thickness of wear-resistant layer is 1 ~ 20mm, and the wear resistance is about 3-5 times of that of ordinary steel pipe.
ANTI-IMPACT CHARACTERISTICS: The base pipe of the hardfacing wear-resistant pipe is made of low carbon steel pipe with good plasticity, which is metallurgically bonded to the wear-resistant layer and can absorb a large amount of energy during the process of being impacted, with strong impact resistance and crack resistance, it can be applied to vibration, impact of strong working conditions.
Cutting features: due to the use of soft base pipe, can be plasma, carbon arc and other heat source cutting, can be welded into shape, so that the field welding work becomes time-saving and convenient.
Pressure characteristics: external use of high-quality steel pipe or steel plate hot pressing system, after good welding, make elbow in 10Kg / CM2 pressure above, no problem, will not occur because of local leakage, and the phenomenon of material diversion.
Cladding Pipe Technical Parameter:
Pipe diameter: bigger than 100 mm
Inner Material: Chromium Carbide
Connection: Flange, Butt Weld
Inner layer thickness: Over 3mm
Inner hardness: HRC60
Length of single root: unlimited
Extreme stress: Class A
Corrosion resistance: good
PACKING: Wooden case, bare package
Working temperature:-60 °C ~ 800 °C
REPAIRABLE: repairable by welding
Supply Cycle: 10 days
Payment: TT, LC, OA available
DRAWING DESIGN: available
Cladding Pipe Applications:
Metallurgical and power industry: transport coal powder, Ash, slurry, gypsum slurry and other metal pipes.
Mining: The pipe used to transport ore fines，the service life of this pipe can be increased about five times, comparing to previous pipes.
Coal: Coal Preparation and long-distance pipeline transportation are generally wet transportation, which requires both wear-resistant and corrosion-resistant pipeline, which can be used as a long-life pipeline, with considerable economic benefits.
How we produce clad pipe?
The wear pipe is mainly made by hardfacing technology, the mechanical part of the equipment is designed reasonably, the electric part adopts the key surface input data, which can be connected with other equipment and welding machine freely The walking speed can be adjusted at any time according to the need, the welding pass can be arranged automatically, the welding wire can be deposited continuously, the wire feeding is automatic, the swing speed and width of the welding torch can be set by yourself; In the welding process, the height of welding torch is automatically tracked by independent research and Development System to improve the overall efficiency.
Clad pipe transport and installation
Hardfacing wear-resisting pipe can be installed directly by welding. Because of the high resistance of the wear-resisting layer, it is very convenient to knock, cut, replace, repair and install the pipe at will when local scaling and blocking occurs in the pipe guide.
Pipes have a crucial role in every industry there is. Industrial and manufacturing companies need strong, tougher, and wear-resistant pipes. But pipes are usually just made from regular materials – how can you improve this? In this guide, you will learn everything you need to know about cladding pipes. What it is, what it’s used for, and how you can take advantage of it.
What is a Clad Pipe?
Clad pipes are materials formed from bonding a pipe and a cladding material, metallurgically.
Examples of clad pipes nearing the finishing or the finalization stage
The majority of clad pipes globally manufactured are used in natural gas industries, as well as chemical and oil refineries because of their high resistance to pressure and temperature.
What is SGP Pipe Material?
Also known as carbon steel pipe for ordinary piping, is a type of piping material galvanized of zin-coating.
SGP or carbon steel pipes that are being prepared for distribution
You’d use an SGP pipe materials in a wide array of applications, including:
Non-water supply piping
Industrial water services
Heating, Ventilation, and Air-Conditioning (HVAC); and
How is a Clad Pipe Manufactured?
As opposed to how many people think, a clad pipe isn’t manufactured like how regular pipes are.
A process in clad pipe manufacturing where the corrosion resistant alloy (CRA) is applied
Here’s the simplest summary for you to understand how a clad pipe is manufactured:
The clad plates are prepared and treated accordingly for the process
Our raw materials are consisted of a base or a parent material plus a corrosion resistant alloy (CRA)
Using press brakes and other equipment of the likes, the plates are individually formed
Once formed, the insides of the newly-formed pipe are grit blasted
The CRA material is applied within the diameter of the pipe
After application, it’s fused via metallurgical bonding
The entire output is treated and is tested before being sent to factories for distribution
How are Clad Pipes Installed?
You’ll be able to install clad pipes easy – even easier if you’re certain with the sizes and measurements.
An installed clad pipe used for transporting fluids and gasses
Installing clad pipes does not fall far from how you would install regular pipe and tube fittings.
For large-diameter pipes, though, you would need certain machines to help you with lifting and positioning.
What is an Inconel Clad Pipe?
Inconel is a family or a group of superalloys that have nickel-chromium as its base.
Inconel that is applied and/or deposited to a base or a parent metal
The term “Inconel” is a registered trademark for this specific collection of superalloys.
That brings us to an Inconel clad pipe being a pipe, with Inconel as its cladding within the diameter.
So why do businesses and companies utilize an Inconel clad pipe? They do so because of the following perks and benefits:
Advantages of Inconel Clad Pipes
Inconel clad pipes that would be used for marine or underwater applications
Reduction of Project Costs
Many businesses confirmed that Inconel cladding has helped them save a lot of money; this is in comparison to producing solid alloy components.
Not only does it save costs – there are other benefits too!
Best Used in Subsea and Offshore Environments
Any type of Inconel is a superalloy that contains agents that prevent corrosion and oxidation.
Therefore, Inconel clad pipes are best for a wide variety of marine and underwater applications, including:
Shipbuilding and shipyard applications
Oil and gas industries
Did you know that refurbishing a clad pipe with Inconel will bring certification?
This is a practice that has been observed for many years, and it’s still going to continue because of Inconel’s properties.
These are just some of the most common advantages of utilizing Inconel clad pipes, there are many more!
Why is a Clad Pipe Important in the Oil Industry
Corrosion is among the biggest enemies of pipes, tubes, and other types of fitting.
Clad pipes that have been installed to move fluids and gasses from one point to another
In fact, corrosion accounts up to $2.2 trillion as a whole.
The oil industry is an industry where chemical reactions take place more often than we expect, and therefore, a clad pipe is best for that.
Because pipe cladding produces corrosion-resistant pipes, you wouldn’t have to worry about whatever type of fluid your pipes will ever experience.
Furthermore, clad pipes will be able to resist higher temperatures, bigger impacts, and environments where wear is more susceptible.
Pipe Coating vs. Pipe Cladding
How does pipe cladding and pipe coating differ? Aren’t they the same process? – No, they’re not.
Pipe used for earth purposes being coated via a thermal or a fuse spray
While they hold a lot of similarities, both procedures are distinct from one another.
Pipe coating can give you a ton of advantages, such as making a pipe corrosion resistant. But, its application is only on the surface of the pipe or tube.
No metallurgical bonding is required! Sometimes, the use of thermal and fuse sprays is all you need!
Pipe cladding, on the contrary, is a process that involves a metallurgical bonding of the pipe with a corrosion resistant alloy. Oftentimes, the clad material is deposited and applied within the inner diameter of the pipe or the tube.
How is a Clad Pipe Metallurgically Bonded?
A phase in metallurgical bonding of a thin pipe
Since the discovery of metalurgically bonding clad pipes, many companies and businesses have used varying methods of metallurgically bonding.
Difference Between Mechanical and Metallurgical Bond
The two (2) terms fit well with one another. In fact, you don’t have to be a physics expert if you want to define each of them.
Mechanical bonding is a type of fusing technique, which is an entanglement of two (2) or more parts. These parts are fused without altering the chemical composition or bonds that the materials have.
For you to understand it easier, you can imagine it as applying or putting cheese or butter on a bread slice.
Metallurgical bonding, on the other hand, is a procedure that gives you a better guarantee of the output. It’s the result of chemical bonding of two (2) metals that can be dissimilar with one another.
There are a lot of clues in distinguishing a metallurgical bond from a mechanical bond; this is the easiest.
What is Pipe Cladding?
Pipe cladding simply is the process of applying cladding material to a pipe.
It usually is a metallurgical attachment of clad material to a pipe.
What is the Cladding Pipe Process?
The general cladding pipe process is quite simple and easy-to-understand. It goes as follows:
One or more metals are selected to be joined together
You’ll join these metals by welding it to the surface of the parent material
This process is done to improve the material in all angles and aspects
Where Can You Apply and Use Clad Pipes?
You can use cladded pipes mostly in certain situations and scenarios, where there is:
Dynamic and High Stress
High Levels of Corrosiveness and Abrasion
In addition to that, cladding pipe is highly beneficial for certain industries like:
Gas and Oil Industry
What are the Different Pipe Cladding Methods?
The different methods you can take in cladding pipe are: Hot Rolling It’s a process where the pipe is bonded with the clad by heating the base metal. You would allow the base metal to pass through hot rollers, and thus, the hot rolling process. Explosion Bonding This process involves explosives and the process is simple:
The steel pipe would be lined with the cladding
Calculated explosives would be placed on the cladding surface
With heat and pressure combined, the explosion would bond the pipe and the clad together
Powder Metallurgy In this process, you will use a layer of powdered material on the interior part of the pipe. Then, you’ll melt the material via electrical currents, heat, lasers, or other mediums. Coextrusion This process uses molten or near molten metal, creating extruded pipes. Coextrusion means that the cladding pipe is made through both the liner and the exterior pipe at the same time.
Weld overlay is a process that is the deposition of materials to a surface or a parent material.
More often than not, you would use materials with the same properties as the workpiece. This enhances the base metal.
What is Overlay?
Overlay is the process of covering something up using coating material through welding. In overlay, you ought to use metals with the same characteristics to that of parent workpiece.
Is Overlay the Same as Cladding Pipes?
No, weld overlay and pipe cladding are two different processes. They have the same goal, but you’d do each of them in a different manner. Pipe cladding is the process of applying protective material over the surface of the base metal. The use of cladding is to deposit abrasion and corrosion resistant properties to the surface. Weld overlay is a process of improving prudent properties of the base metal itself. It is done by depositing metals with the same characteristics that of the parent material.
What is CRA Cladding?
CRA cladding is the type of cladding that uses CRA material to cover and protect the surface. Short for corrosion resistant alloy, you would need CRA cladding if you aim for highly-corrosion resistant properties.
What are Clad Materials?
Clad materials are materials that fuse two or more metal types through bonding. These clad materials you can make will have unique properties coming from the metals used.
What is Pipe Lining?
Pipe lining is a process that you can do to restore pipes that have been subject to wear. You can perform pipe lining by coating the pipes’ interior to create longer-lasting material.
Why is Cladding Pipes Important in the Oil and Gas Industry?
The oil and the gas industries are the industries that are most prone to corrosion. Both industries deposit high levels of sulfur and carbon dioxide. Because of this, corrosion in their parts and materials is easy. If you’re in the business and you need to create more corrosion-resistant pipes, pipe cladding is the way to go.
Is Pipe Lining and Pipe Cladding the Same?
No, cladding pipes and lining pipes are not the same. They are two different methods that have different outcomes. Pipe lining refers to a process where you bond a pipe and a line material. Pipe cladding is the process in which you would bond cladding material and a pipe. The goal of the former is to withstand rough and absurd chemical environments. Cladding pipes is used mainly to resist corrosion in high stress and high temperature environments.
What are the Advantages of Cladding Pipes?
Some of the pros or advantages of cladding pipes include:
Improved crack and wear resistance
It’ll be able to withstand extreme temperatures, pressure, and stress
Provides air and chemical pollution resistance
More workable with high heat
What are the Disadvantages of Cladding Pipes?
The cons or the disadvantages of cladding pipe are:
More expensive than the regular pipe lining process
Requires higher grade materials that are hard to find
Needs excellent and accurate welding skills to pursue
Who Can Help You With Pipe Cladding?
There are a lot of companies that can help you with hardfacing or with cladding pipes. But if you’re here for the best, then Waldun is the company that you should go with. Waldun offers state-of-the-art services for hardfacing, cladding, weld overlay, etc. We invested in cutting-edge technology to bring you the quality of the products you need.
How Can You Get a Cladding Pipe Service?
In case you need to get a pipe cladding service, just contact a company you know via email. Tell them about your request. It’s always helpful to include all relevant information in your initial email.